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Showing posts with label MP4-27. Show all posts
Showing posts with label MP4-27. Show all posts
20 Mar 2013
McLaren's stuttering start (My initial thoughts on the MP4-28)

The signs aren't looking good for the McLaren fans out there but fear not if any team can turn around their own fortunes the Woking based team are prime candidates to do so (Afterall look at the turnaround they made in 2009). So what's so drastically wrong with the MP4-28 or were we all expecting too much too soon? The season opener in Melbourne saw both McLaren drivers being critical of their new car whilst the Team Principal didn't hide his dismay at the lack of performance the team had either.

Just as we found at the start of Ferrari's 2012 campaign pockets of the media are simply pointing at McLaren's adoption of Pull Rod Front Suspension and using it as a scapegoat for the teams bad start. By all means I'm not completely ruling it out as one of the factors for the teams bad start, as the team struggled with the time taken to make setup changes throughout the Pre-Season tests as components that are easier to get to when using Push Rod are now located on the underside of the chassis. This is a problem that Ferrari also encountered last season and have made changes to their arrangement for 2013 to alleviate the problem. Furthermore Adam Cooper reported that the setup used to achieve their quickest time in Jerez was done when a component was inverted during car setup and that when the team rectified the problem their pace seemingly disappeared.

So why the change to Pull Rod? A good question that requires several answers, the placement of the components in the chassis lower down attributes a lower CoG (Centre of Gravity) which of course is always welcomed in F1. A small aerodynamic gain is also made by the placement of the rod in the Pull Rod configuration allowing it to work more efficiently with the wishbones to manage airflow onward to the Sidepods.

Mechanically they have two very different characteristics and I'm talking about the effects of 'Bump' and 'Droop', this is when the wheel is deflected upward (Bump) or drops away with the circuit (Droop) both Push and Pull Rod Suspensions will react differently in both scenarios:

Push rod flexes whilst in 'Bump' where as a Pull rod flexes in 'Droop' which also requires the loads on the wishbones to be measured differently too with the Pull Rod adding additional strain on the connection of the upper wishbone to the chassis.

Of course mechanically there is little difference in Push and Pull rod suspension although as mentioned by virtue of 'Bump' and 'Droop' the way in which the forces are placed on the chassis and associated suspension components do differ.

Not being privy to driving a car with these different suspension options I can only speculate that the resultant differing of forces will require the driver to adapt his style to suit the given specification.

The time taken to facilitate setup changes on the MP4-28 is an undesired effect of the Pull Rod setups nature as access to all of the components is now placed under the chassis. This has had a knock on effect aerodynamically with team sporting some new and intricate under nose Turning Vanes at the first test in Jerez that were latterly replaced by much simpler Turning Vanes in Barcelona more than likely due to their installation hampering suspension setup times. Turning Vanes complete an essential job under the nose of the car, not only managing the centralised airflow between the pylons (Y250 region). They further manage the airflow between the wheels and the chassis especially with the Front Wheels turned in yaw. Have McLaren sacrificed some of the aero advantages of raising the nose trying to understand the suspension?


Further down the car one of the big changes between the MP4-27 & 28 is the height of the tub, the MP4-27's tub was around 550mm high which fell in line with the teams initial design criteria but as the team realised that other teams had moved closer to the limitations (625mm) and run their cars with increased nose heights McLaren too moved to a higher nose tip. Therefore when designing the MP4-28 the team decided to raise the tub to the maximum 625mm allowing them to also run with an even higher nose tip. The aim of this is to drive more air under the nose of the car onward to the floor and Sidepod undercuts.

Above: Images of the MP4-27 and MP4-28 courtesy of www.F1Fanatic.co.uk


This however leads us onto the Sidepods where height is also increased over it's predecessor, the frontal area of the Sidepod is a crucial region as it's not only the inlet to the radiator but controls flow rearward both around the Sidepods undercut and over the Sidepod in the downwash toward the exhaust. McLaren have made marked changes in this region over the '27' with both the Side Impact Protection (SIP) being placed in a more forward position than the actual Sidepod (much like Lotus' E20/21) and a change in design of the Inlet from the previous Butterfly styling.

The additional height of the Sidepod should allow more air to move around the undercut to the rear of the car. Meanwhile the frontal height of the Sidepod being increased has also required the team to make alterations to the sloped section of bodywork that trails down to the exhaust channel. With approximately 50-60mm higher Sidepods the team may be finding that their previous 'Coanda' approach isn't as planned even though the team have also shortened the overhang at the rear of the car. This is in contrast to Ferrari and Mercedes who have both re-orientated and lowered the section of overhanging bodywork at the rear of the car. Which leads me to believe that the team are drawing the exhaust plume down onto the floor much further back otherwise the airflow coming from around the Sidepod will impinge on this.

Above: As we can see from the side by side comparison the rearward slope of the Sidepod has been altered on the MP4-28 whilst the more drastic rearward undercut has been reduced significantly

Above: As we can see Mercedes have used a very similar concept to the MP4-27's rear end Sidepod undercut and seem to be enjoying good results from it

McLaren were not only the first team to introduce the Semi-Coanda exhaust last season but also pioneered the use of the Vertical Vortex Generators we see adorn many other cars now. When they introduced their new package at Hockenheim the team switched to a horizontal approach integrated into the Vertical Sidepod Airflow Conditioner. For 2013 the team have opted to continue in a similar vane but separated the 2 components utilising a Cockpit Wing or Leading Edge Slat which should aid in the downwash effect.
Another area where the MP4-28 sees carry over from the '27' is both the Front and Rear Wings with the former resembling a specification used by McLaren from Austin onwards last season. As we know the Front Wing is crucial in terms of setting up the airflow aft of it and so it would seem strange that with both the aero change to Pull Rod and all of the relative changes by raising the tub/sidepods that the team continue to use a similar design.

Above: The new Front Wing (Top) only has the the singular curved section at the Mainplanes outer portion whereas the slightly older specification (Bottom) features two.  These help to form elongated vortices for aiding in the control of airflow

When compared to the likes of Red Bull, Ferrari, Lotus and now Mercedes you have to question the rudimentary style of the McLaren wing. Still only utilising 3 tiers in their design we have the like of Ferrari pushing on with complex 7 tier arrangements. It therefore begs the question of how much more efficient are their competitors Front Wings with their additional outer tiers and split flap arrangements.


The MP4-28's rear wing is also pretty much a carry over when compared to it's predecessor and although Melbourne is a circuit requiring a good level of downforce I was surprised to see how much Angle of Attack (AoA) the team seemed to be running combined with a Gurney tab too. In terms of Rear Wing design Ferrari have to go down as the team with the largest update over the past few seasons when they introduced their Trailing Edge Slats. However an area that seems to have passed McLaren by whilst others have taken advantage is the use of the Top Flap V grooves used to reduce drag. Meanwhile further down the car the team are still running very much the same Beam Wing and Monkey Seat configuration they ran last season too which of course is allied to the effects of the Diffuser and Rear Wing so all must have changes made in harmony, it's just perplexing that not much progress has been made in the area.

I'm not wanting to get all doom and gloom over the McLaren situation as I opened with, I believe McLaren are more than capable of making the necessary changes to resolve their issues. Sepang is a very different circuit to Melbourne and so will probably give us more of a gauge as to where the team stand relative to everyone else and what they need to do going forward.  The issue however for me is that when compared to their rivals the MP4-28 perhaps lacks the finer details that could give it the potential to win races.
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9 Oct 2012
Red Bull (Possibly McLaren) Rear Wing DDRS (Double DRS) RWDDRS

Firstly I'm going to start this post by trying to alleviate some confusion surrounding the terms  Double DRS, DDRS & DRD.

I think with the emergence of this new form of DDRS on the Red Bull it may be pertinent to re-phrase the original Mercedes DDRS as FW-DDRS (Front Wing Double DRS).  This is due to the fact that the secondary function (Double) within their system allows the Front Wing to shed downforce/drag when DRS is activated utilising pipework that runs the length of the car.

The systems being employed by Red Bull (and possibly McLaren) can then be RW-DDRS (Rear Wing Double DRS) as their secondary function is to further enhance the properties of the rear wing region.

Lastly we have DRD (Drag Reduction Device) this is the passive system that both Lotus and Mercedes have been working on over the last few races and is now being coined as such by the mainstream media after myself and Craig Scarborough lobbied them to: http://somersf1.blogspot.co.uk/2012/09/lotus-mercedes-drd-drag-reduction.html

RW-DDRS

Above: Image of the New Rear Wing Top Flap with a large end fence covering an aperture in the Endplate below:


Above: When DRS is active an aperture is revealed in the Endplate activating another area of bodywork via tubing in the thickened Endplate (In the latest image, which is the lower of the 2 it's clear that the duct is much smaller than originally thought so is more likely the fluid switch in a larger system)

Giorgio Piola's initial assessment of the Red Bull DDRS on F1.com is a little flimsy claiming when DRS is active the airflow is sent down through the endplates and exits in the central portion of the beam wing augmenting the diffuser flow. http://www.formula1.com/news/technical/2012/878/1012.html  Mark Hughes has now also added fuel to this in his article: http://www1.skysports.com/formula-1/news/22058/8151511/The-double-DRS-debate

It's worth pointing out at this stage that although the prime function that is mentioned here is drag reduction but intrinsically in these cases downforce is actually increased too.  This is done by blowing a specified area in combination with an increased AoA (Angle of Attack) of the bodywork in that region.  When the airflow is moved away (DRS activated) the AoA is too steep and the region stalls (downforce is reduced along with drag = Drag Reduction)


Several avenues of enquiry are available as possible reasons to use DRS as a secondary function including the one described by Giorgio and Mark above and illustrated here by Mario Keszeli

The problem I have with this however is that stalling a normal configuration beam wing won't release a huge chunk of drag. However if you were to run more AoA on the beam wing and blow it with air from the engine cover it would create more downforce. Activating DRS would draw the air usually dispensed in this area past and up the Rear Wing Endplates and out of the hole revealed by the top flap rotating reducing drag by stalling the Beam Wing.  

I'm unable to reconcile the above with the pictures available as no holes or slots are apparent in this region (at least in the images available)

If we are considering the Beam Wing as a plausible area to stall then we must also consider stalling the outer region of the Beam Wing (Near the endplates) as illustrated by Mario below:

In the pictures below we will see that at the moment there are no plausible area's that are being blown in order to create downforce and then reduce drag when DRS is activated:

In this last picture I've added lighting effects to this last picture in order to evaluate the underside of the beam wing for additional holes or slots none of which can be seen. (The small hole toward the edge of the beam wing / endplate has been included in the RB8 design process for some time)

Before we get to my idea's, an idea put forward by Petr Hlawiczka was that airflow is ejected laterally from the Endplate beside the Mainplane as he showed us in this picture and illustrated by Mario:
Having looked into this theory more closely it would appear that the appearance of holes next to the mainplane aren't consistent with the design. The paint is applied to an separator that divides the mainplane from the 15mm outer exclusion zone.  However what can't be seen from the angle above is a small hole behind the separator shown in the images below:



Lastly I have two idea's of my own both of which come from my own thoughts on how to use DDRS and my investigations into the possible application that McLaren have been using since Spa

I floated the idea after Spa of McLaren using a form of rear wing DDRS with their Top Flap having hollow sections allowing air to be re distributed when DRS is activated to uncover the holes in the endplates. At that point I had no further proof as to what McLaren were stalling/moving air to/away from in unison with DRS but it was also apparent there was a slot on the trailing edge of the top flap.

 


Blowing the trailing edge will speed up the flow on both the front and rear surfaces of the plane enabling them to run a higher AoA which in turn creates more downforce and a more efficient wing. You'll notice they have large gurney tabs on the Top Flap to accentuate the effect of the trailing edge blowing.

This is done using a hollow wing, if we look at the picture below it shows a cross section of how I propose the wing is made.


Working along a similar vein as the original F duct system this makes the Rear Wings top plane more efficient with airflow from the engine cover running internally through the Beam Wing and up the endplates to the hollowed top plane where the air is ejected. McLaren's trailing edge slot features a wider section at the tips of the plane which I believe blows more to further reduce wing tip vortices.


When DRS is activated the blown effect is simply ejected laterally from the Endplate joining the free stream that feeds between the gap opened by DRS.  It may also be possible to use dynamic stall within the wings design here in order to increase downforce momentarily before the vortex that's been shed reaches the trailing edge.  This would enable DRS to be opened momentarily in advance of it's usual operation window = more planted/stabilized car when DRS is activated and a quicker qualifying lap.

I have insufficient pictures of the RB8's Rear Wing from Singapore and Suzuka to see if they have a similar slot on the trailing edge of the Top Flap to ascertain if they are too running a similar design.

Lastly we all know that the manipulation of exhaust gasses is the best way to increase rear downforce and will contribute to much better rear tyre life/degradation and so using a system to control the exhaust plume would be hugely beneficial.  Once again I have looked through many pictures of both the MP4-27 since Spa and the RB8 since Singapore and can't find the definitive answer (But based on Piola & Hughes articles neither have they)

In this last and possibly the most intriguing idea I believe they could channel air from the Engine Cover through the Beam Wing across to the Endplate and blow the air out of the side/rear of the endplate.  The idea behind this is either to create an air dam forcing the exhaust plume to follow the contour of the coke bottle over the top of the diffuser.  Or use the Coanda effect to manipulate it's flow inbound. This will make the diffuser more efficient and bring rise to a style of EBD the teams lost under the 2012 design regulation changes.


Above: RB8 possible placement of rearward blowhole consistent with the team reducing the size of the endplate strakes when the new wing arrived in Singapore (This hole does seem to appear on other photo's too but it could also be a light reflection) The lower image is from Korea.



One things for sure the appearance of RW-DDRS on the RB8 has raised more questions than answers for me but I'm fascinated to see how the RW-DDRS uses both the additional downforce and drag reduction it has been designed for.  The question also remains with only 5 races left and the title about to go to the wire does anyone else have a RW-DDRS up their sleeve?

EDIT 17/10/12 - Today I have added a new article on Red Bull's DDRS: http://somersf1.blogspot.co.uk/2012/10/red-bull-rb8-rw-ddrs-plausible.html
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20 Jul 2012
The new McLaren Aero Package (Hockenheim)


The McLaren team were supposed to bring a large raft of upgrades to their home GP at Silverstone, unfortunately the rain put pay to the majority of testing time during FP1 & FP2 and so they decided to abandon the larger part of their upgrade package. The upgrades / adjustments that were run at Silverstone I mentioned in my roundup: http://finalsector.co.uk/silverstone-gp-technical-roundup/

At Hockenheim the team have their new sidepod, exhaust configuration on show which features a new cooling entry profile at the front and much more tightly packaged slope toward the exhaust channel. The frontal undercut has been smoothed and so is less aggressive whilst at the rear the overhanging bodywork that includes the exhuast channel that overhangs the floor has a more aggressive undercut. Taking a cue from Ferrari the team have also added some shark gills aft of the exhaust channel in the engine cover.

I'm yet to find any pictures of the front brake housing / assembly to see if they have carried over the pit stop adjustable front brake housing from Silverstone. (This was not run during the race)

Above: Hockenheim build up, notice the different sculpting to the underside of the sidepod compared to the previous package below.
Above: For reference here is the previous sculpting for the sidepod undercut which appears to have a more angular cut under the cooling entry.

Above: We can see from the picture above the much more rounded corner profiles of the sidepod cooling entry rather than the angular ones used previously (Flow Viz on the top right corner of the sidepod for evaluation) 

Above: A closer look at the vortex generator fins a 3rd fin has been added to the top of the sidepod to direct the airflow

Above: Jenson at Silverstone as reference to show the more angular sidepod cooling entry

Above: A more detailed look at the sidepod cooling entry at Hockenheim

Above: Great angle across the floor to see how the bodywork in the exhaust channel hangs over the floor

Above: It's clear to see how the bodywork drops away from the frontal edge of the sidepod towards the exhaust channel.  This is has been implemented to aid the downwash toward the exhaust channel.  Aft of the exhaust channel you can also see the addition of the 3 shark gills (similar to Ferrari's design) which will eject some of the airflow from the internal sidepod/engine cover flow.  This helps to condition the airflow in this attracting the flow toward the coke bottle region.

Above: Rear Wing Top plane has been shortened, this will have an effect on both AoA available and also DRS's effectiveness. From this angle it's clear to see the slope that the sidepod now takes toward the exhaust channel

Above: Front Wing as used previously in Silverstone, this wing has vertical dividers around halfway on the wing planes.

Images used are copyright their original owners: Sutton Images & Nextgen-auto.com
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10 May 2012
McLarens MP4-27 New Nose

As I bought up on the blog the other day McLaren used a revised Nose at Mugello.  They only ran it very briefly at the end of the test (Around 5 laps) but this wasn't a short enough time for the eagle eyes out there to miss it.  Since then Martin Whitmarsh has confirmed that McLaren will try the new nose at Barcelona this weekend.

So why the new nose?

McLaren were at odd's with the other teams this year who had opted to run much closer to the highest allowable surface area's which has resulted in the ugly 'step noses'.  It's not only the nose on the McLaren though that was set much lower.  To allow for the gradual curve we have been used to in F1 McLaren also have a lower bulkhead than most of it's oposition.  Their design centre's around having the driver at a lower level thus lowering the overall CoG, this also means having the suspension geometry lower and so no need for the higher bulkhead.  (A higher bulkhead would have meant raising the driving position for better field of view)

For a few years now McLaren have run with the 'snowplough' under the nosecone as their turning vane(s) the snowplough also acts as a vortice generator creating energised flow toward the front edge of the floor.  The original iteration of the McLaren nose also ran with the 'snowplough' (Jerez below) with the FOM camera's outbound of the wing pylons.


Toward the end of the Barcelona test (Below) McLaren tested with the FOM camera's moved into the central section of the wing and removed the snowplough in favour of some much more neutral turning vanes.  My best guess for this solution is that although the snowplough is a very effective element (acting as an additional wing) with the loss of EBD having the vortices it creates interacting with the front of the floor was bad for 'aero' business.  Things need to be balanced and so there is no point having something generate downforce in a certain area if you can't attain the same net result further down the chain.



Without the use of EBD this year the aim is to gain back as much rear end downforce as possible and this is the biggest reason as to why the teams went with the 'step nose' designs in the first place.  Having the nose in the higher configuration will allow more air to flow under the car thus speeding up the diffuser's effectiveness. McLaren were trying to play cat and mouse with this flow area and rob some airflow to generate more downforce atop of the floor, it's a balancing act of 1 flow vs the other.


The new nose is a compromise as McLaren don't have the bulkhead height to warrant the step, this also means they don't have to have such an agressive ramp styling from the bulkhead down to the nose tip.  Their nose has more scope to fit within the height regulations however due to the bulkhead dimensions it does mean a sharper under nose gradient back to the bulkhead.  I don't see this as a bad thing as it should redirect the flow lower as the air detatches from the underside of the nose pushing the air below it to do the same.  I think we may also see a different set of turning vanes appear on the car soon in order to better utlise this flow or maybe a reimagined snowplough.

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