Open top menu
Showing posts with label Step Nose. Show all posts
Showing posts with label Step Nose. Show all posts
3 Feb 2013
Infinti Red Bull Racing RB9 Launch - Technical Analysis

Red Bull's unveiling for all intents and purposes sets the benchmark in terms of design for 2013 with the other lead teams already showing that they have converged on ideas running through the RB5-RB8's lineage. I talked about Red Bull / Newey's adoption of halfshaft shrouding many times last season but the piece that really showed this was when I traced it's evolution through from the RB5 in the second part of my technical assessment of Red Bull.
The integration of the halfshaft within the lower wishbone has been seen on the McLaren, Force India, Ferrari and Sauber so far allowing the exhaust plume to pass un-encumbered over the rear of the cars floor, by doing this the teams are also raising the wishbone further clearing the airflow path.

Toward the end of last years campaign Red Bull installed a myriad of updates to the Red Bull with the key goal of exploiting DDRS (Double DRS). Unlike the Mercedes system Red Bull simply opted to further reduce drag at the rear of the car via the beam wing but with the other changes they made (Front Wing, Nosecone under belly, FOM camera's moved into the hammerhead position and exhaust ramp and cross-under tunnel rearrangements) they were able to create a more stable platform - http://somersf1.blogspot.co.uk/2012/10/red-bull-recent-development-analysis.html

The 2012 season for Red Bull uncharacteristically started on a low which we now know was due to the FIA altering it's perspective on the exhaust solution that Newey and the design team had prepared just prior to testing. I believe the idea behind their original system was the re-ingestion of exhaust gases through a section attached to the brake ducts allowing them to re-direct the airflow into the critical region between the rear wheel and diffuser wall. When this was restricted the team went back to the drawing board and redesigned the RB8 but with time before the start of the season at a premium the team struggled to correlate it's design between CFD, Wind Tunnel and real world scenarios leading a small downturn in fortune. This is why we saw a rise in comparable form of Mark Webber at the start of the season as he is able to extract more from a more squirrely rear end where as Sebastian thrives on a firmly planted aero car.

The question we must ask is how close will the unveiled RB9 car of today be to the one that features at Melbourne? Red Bull have in the past opted to show little at launch in favour of baselining the car at testing and then adding their aero configuration throughout the test scenario. It would appear from the outset that the RB9 also follows this path with the RB8's DNA fimrly scattered across the car. Fans and media alike were dissapointed to find that Red Bull were being very confrontational about pictures being taken of their 2013 challenger. Simultaneously the team released the following video via Youtube.



The first few minutes show the viewer some of the details that goes into making a Red Bull Racing car (see my article here on some of this: http://somersf1.blogspot.co.uk/2012/12/red-bull-racing-historic-technical.html)

With the media on lock down at the launch the quantity of good quality pictures available to assess the RB9 is limited but as usual the team also released the following images:

When compared to the RB8 renders (below) we can see that the car is clearly an evolution (albeit the RB8 renders show the car pre exhaust and cross-under tunnel)

Let's start from the front and work our way down the car

Front Wing: As usual on F1 launch cars thiese don't change drastically from their 2012 challengers but it's an area where i'm sure Red Bull will have invested time due to the increased load testing introduced throughout 2012.  Some minor alterations to the design of the top flap with the upper inner portion of the flap looking like it protrudes vertically and is has a more bulbous top edge. I suspect we will see a new design during testing.


In terms of the nose the frontal section of the nose carries the hammerhead appearance it's predecessor did at the end of 2012 courtesy of the FOM camera mounting positions.  The Nose tip itself once again droops down from the pylons forward in stark contrast to their rivals who seem intent on clearing as much space under the nose as possible.



Retained from the Singapore onward spec under the nose is the curved underbelly which goes some way to manipulating the airflow heading toward the keel and then onward to the Sidepods.  Newey and the team not one to shy away from thinking of aero over aesthetics have kept a step nose on the RB9.  Instead of the abrupt shelf like step with cooling slot on the RB8, the RB9 utilises the vanity panel to extend the step transforming it into a slope much like how Lotus have done with the E20/1.

As we can see from the 2 pictures the nosecone region tapers in toward the bulkhead allowing the step to also taper outwards. From the lower nose picture we can see how this sculptured piece of bodywork allows the air to migrate from the nose over the control arms.


As we can see from the blurry picture above it does appear the team may have adopted a slimline version of Saubers rearward facing duct (fed via an S duct from below the nose) I'll keep looking for a better image in the meantime

The Front Wing pylons have also been treated to some attention and are seemigly wider at the bottom following the McLaren trend (When viewed from the front). From the side the pylons also taper from the top down to their connection with the mainplane.


Moving along the car we can see that the Sidepods haven't been treated to a dramatic change in philosophy but the team have added a nice piece of detail on the floors edge.  The Floor Scroll is detached from the floor itself bar a few a few connecting strakes and courtesy of F1_Aero over on twitter he explains that ' It's designed to increase the draw under the front of the floor and provide a stronger floor edge vortex for floor sealing'


On top the Sidepods the airflow is conditioned by the same elements used last season

At the rear of the car, the launch version at least is treated to a similar exhaust and cross-under tunnel configuration used throughout 2012 with the halfshaft cover remaining and 3 Vertical strakes placed either side of the Coke Bottle region and under the shroud to help distribute the airflow.


Lastly we have the Monkey Seat which is fairly innocuous with the only real thing of design merit being the large perforation between the two wing sections it uses. It does however sit on a curved section of the Beam Wing which has been designed to allow air to pass between the Wing and Structure.

In summary just like all the launches that have preceded it the Red Bull car launch acted as a way of showing off commercial partners and so doesn't show it's hand, we must therefore wait til testing to truly see what they have up their sleeve.




Read more
11 Jan 2013
2013 - F1 Car design trends, what's banned and what to look out for (DRD, DDRS, Pull Rod Suspension)

The 2013 regulations are somewhat similar to their 2012 counterparts with the exception of the FIA closing some loopholes used by teams to circumnavigate the rules in order to gain an advantage. 

Nosecone - Step Noses

In terms of aesthetics the teams will also have the option of covering up the 'Step noses' that became the centre of attention when the cars were first shown before testing in 2012.

The 'Step Nose' was born out of a requirement to allow airflow to pass relatively unencumbered toward the leading edge of the cars floor. The reason for the ungainly look is due to the difference in height allowable at the bulkhead and the nose tip. In order to gain the highest possible setting the nose became jaunted much to the dismay of many F1 fans. Aesthetics is not something that principally drives aerodynamicists and so the step adorned all but the McLaren and Marussia cars. The latter teams deciding to run the bulkhead of their cars lower both yielded throughout the season and adopted higher nose tips albeit without the 'Step'.

The 2013 regulations permit the use of a vanity cover (non-structural fairing of prescribed laminate) which allows the teams to effectively cover up the Stepped Nose returning it aesthetically to the regular nosecone shape F1 fans had come to know. This doesn't mean 'Step' noses have been eradicated as this is only a recommendation. Red Bull utilised the stepped area for driver cooling in 2012 rather than it's regular nose tip position, other teams may adopt this path in 2012 emulating the RB8. Furthermore as was the case for speculation toward the end of the season the nosecone and front wing pylons may be being flexed. Having a vanity cover placed over the a flexing nosecone could lead to failure of either part and more importantly the degradation of it's effect.

Above: Craig's image shows how a vanity cover may be applied to the nose of a 2013 car - his original article pertaining to this can be found here: ScarbsF1

Front Suspension


Ferrari caused another storm when they released the first images of the F2012 showing to the world their 2012 challenger would use Pull rod suspension at the front as well as the rear of the car. Pull rod suspension was last seen at the front of the car in a 2001 Minardi PS01 (Also driven by Alonso) In the early stages of the F2012's life it was clear the car wasn't as competitive as the Maranello team desired with many citing the pull rod front suspension as one of it's weaknesses. As time passed by it became clear that the suspension afforded the Ferrari team not only advantages of a lower CoG but also in the way the suspension responded with and treated the Pirelli tyres. Many other teams have since stated that they too will investigate the merits of applying pull rod suspension at the front of their 2013 challengers based on the relative success of the F2012.

Tyres

2012 saw 7 different winners from the first 7 races something that many fans angrily levelled at Pirelli's aggressive tyre strategy. The problems encountered by the teams early in 2012 were not all based on the compounds chosen by Pirelli though with the construction of the tyre causing just as many headaches. The construction of the front tyres lead to wear being a factor unilaterally causing insistences in how the tyre degraded. For 2013 Pirelli have once again changed both the construction and compounds on offer with the latter available for the teams to test at Interlagos. I wrote about this at the time: Pirelli tyre test - Interlagos However the important aspect is in regard to the construction of the tyre allowing for a larger contact patch something the teams will welcome based on their 2012 struggles.

Exhausts

Exhaust solutions have been a go to area for decades in terms of creating additional downforce but over the last few seasons the practice has rapidly increased. At the start of 2012 we saw 4 main variations for the teams to utilise exhaust gases.
 
Downwash Exhausts - Mercedes, Williams, Caterham & Marussia used these exhausts which also use the 'Coanda' effect but due to their placement it only attracts the airflow traveling over the Sidepod



'Coanda' Exhausts (Ramped and Wrap Around) Red Bull, Sauber & McLaren used this style of exhaust which later became the go to solution for the season with most of the grid converging on McLaren's style of exhaust


Engine Cover Exhausts – Lotus & Force India used these exhausts which were placed much higher on the car maximising horse power (maximum freedom for tuning lengths) and sending the exhaust plume higher as a result of the positioning.


Convergence Exhausts – Ferrari & Toro Rosso used these exits and looked to converge the exhaust plume with exiting radiator airflow

All of the designs have their own merits and would have undoubtedly have originally been chosen with regard to other factors aswell. Packaging, cooling and exhaust tune ability would have been the primary concerns for the designers sculpting their designs around these and aerodynamic demands. With 4 Engine suppliers on the grid all of these factors will change the approach used, meaning that adopting an exhaust solution in use by another team can lead to compromises in other key areas.

By the end of 2012 most of the field were running some form of 'Coanda' exhaust with the exception of Mercedes and Williams who had both trialled it but reverted to early season iterations with Williams sporting their abruptly ending Sidepod (Convergence Exhaust).

2013 will most likely see the grid converge on the same basic principle of 'Coanda' exhausts and instead of having to adapt to the style out of necessity they'll have more refined concepts designed with that layout as part of the cars blueprint. The reason I believe this will happen is the lead teams finished their campaigns running this type of exhaust but more importantly perhaps it allows for a similar effect to the EBD's we saw throughout 2010/11. Of course it's not as effective as a shrouded exhaust (2010/11 EBD) but the manipulation of the surrounding airflow leads to more airflow being drawn into the required area between the outer Diffuser wall and the tyre. Pushing airflow into this region encapsulates (Seals) the diffusers outer portion and stops tyre squirt from impinging on the diffusers flow. (Air is pushed sideways off the tyre and is sent latterally into the diffusers airflow disrupting the diffusers effectiveness)

It will be interesting to see if any of the other teams are bold enough to follow Red Bull endevours with their Cross-Under Tunnel. The team struggled with the concept initially and continued to revise the layout right up until the end of the season. (Although the latter alterations were more aimed at maximizing the DDRS system the team implemented in Singapore) The Red Bull ramp and cross-Under tunnel looked to separate the airflow regimes from above and from the side of the Sidepod by transporting the airflow from around the side of the Sidepod underneath the ramp and out of the car more centrally. This allowed the airflow from over the Sidepod to converge with the exhaust plume and move toward the gap between the Diffuser and Tyre. This of course is not it's only destination with the airflow passing between the tyre wall and the bottom of the engine cover, with it's life being made all the time easier by another Red Bull only item for 2012. Red Bull have historically shrouded the halfshafts where the exhaust plume would interact with them. This is a topic I look at in more detail in my recent technical assesment of the team: http://somersf1.blogspot.co.uk/2012/12/red-bull-racing-historic-technical_30.html This time however they went one step further using Vertical Floor Strakes mounted underneath the shrouds to help distribute the airflow and reduce boundary layer separation. I have heard rumour that Ferrari will also adopt a similar method for their 2013 challenger highlighting the fact they may adopt a exhaust/bodywork style similar to the RB8. It would however not surprise me if Ferrari weren't the only team to adopt the halfshaft shroud for 2013.

Sidepod Vortex Generators & Sidepod Wings

In order to maximise the airflow over the Sidepods team used these appendages throughout 2012. McLaren started proceedings with their twin vertical fins mounted on top of the Sidepod a feature that filtered throughout the teams with most running 2 and others fielding 3. Sauber however fancied another route placing horizontal winglets above the Sidepod in what I've previously described as looking like a leading edge slats (as used in aeronautics). In aeronautics slats are preferred over vortex generators when the stalling angle is too great to be surmounted by the latter. In the case of both Sauber and McLaren it would seem that the width of the Sidepod cannot sustain enough Vortex Generators to surmount the Length / Angle of Attack of their Sidepod and so they used Sidepod Wings instead. An interesting development that could have already been in play on the C31 and MP4-27 would be flexible Sidepod Slats, if these were to deform at higher speed thereby closing the gap between it and the front of the Sidepod it could lead to the area becoming more efficient throughout the whole speed threshold. Interestingly Toro Rosso combined both effects as the frontal part of the STR7's Sidepod was detached from the latter part to which they then added Vortex Generators on top of.


Sidepod Airflow Conditioners

Usually these items sit on the outside edge of the floor next to the Sidepod and manage the airflow that stagnates around the Sidepod co-er sing it along the floor instead of off the floors edge. As with every component on an F1 car the longer the item is the more boundary layer will build up causing unstable flows. To make their conditioners more effective Ferrari, Caterham and Lotus all used twin element conditioner's making for a more efficient design. This isn't to say the other teams need to have twin elements in 2013 but tells us more about how the aforementioned teams tried to rectify a deficiency up stream. Sidepod Airflow Conditioners have been around for about 6 or so years no and have evolved considerably throughout this time frame so expect more of the same for 2013.

DDRS & DRD



DDRS (Double DRS) was pioneered by Mercedes at the start of 2012 and was immediately requested to be banned by the other teams. They feared that like the F-Duct that had appeared in 2010 it's design that was an intrinsic part of the W03 would be difficult and costly to develop. Furthermore it was believed that it could give Mercedes an advantage at the start of the 2012 campaign. The system which was as simple as the forethought to lay tubing that spanned from the front to rear wings allowed the team to reduce drag on the Front Wing aswell as the rear when DRS was active. The system however could not surmount the other design deficiencies of the W03 leaving it just one win all season. Red Bull keen to mount a charge at the end of the season also saw an advantage to using DDRS. The Red Bull system however didn't use the secondary function to reduce drag at the front of the car but instead further reduced drag at the rear. As with the Mercedes DDRS when DRS was activated a hole emerged in the Rear Wing Endplate that sent air down a cavity in the Endplate to the Beam Wing. Small holes in the Beam Wing then allow the airflow characteristics around the Beam Wing to change further reducing downforce and drag. DDRS has been banned for 2013 with the FIA disallowing use of the the top flap for secondary purposes, furthermore they have also redefined the rules pertaining to ducts leading from the front of the car.



DRD (Drag Reduction Device) as coined by myself and Craig Scarborough is a totally independent system to DDRS. The mainstream media unfortunately confused many F1 fans calling the original Lotus 'Device' DDRS which was the reason for us coining it DRD. Sky Sports commentator David Croft picked up on this and towards the end of the season referred to it as DRD when Lotus and Mercedes used theirs in free practice sessions.
DRD is passive and requires no interaction from the driver to activate it, the system is tuned to 'Stall' the rear wing at a predefined speed threshold. This created a problem for both Lotus and Mercedes who tested DRD frequently throughout the season but failed to race it.

In terms of a speed advantage as the device is passive the point at which it switches from producing downforce to a stall is imperative.  The RW80's / F Ducts driver interaction gave the switching capacity over to the driver allowing them to activate the system when they felt comfortable with the level of downforce available leading to around a 10KPH-15KPH gain in top speed.  In order to create a safety buffer the teams will have to be much more lenient with DRD as you don't want it stalling the rear wing on the exit of a corner too early.  This would lead to a lower drag reduction value but could still see the teams gaining upto around 8KPH in top speed.

My theory (below) is DRD produces additional downforce until the prescribed speed threshold (in much the same way McLaren's RW80 / F Duct did):

  • The rear wing planes are set at a higher angle of attack than usual
  • Air entering the airbox or additional airbox 'Ears' (Car dependant) and running through the engine cover to the Pylon.
  • The airflow then runs up the pylon and exits through slots cut into the side of the pylon, tangentially blowing across the mainplane.
  • This airflow allows the rear wing to operate up to the speed threshold whereby the airflow being received from the pylon cannot sustain the angle of attack the wing is set at. This leads to the wing stalling, detaching the airflow completely and reducing both downforce and drag.

Mercedes version of DRD featured a pylon that didn't extend to join with the mainplane allowing the slots to blow onto a wider proportion of the mainplane.


As DRD was only used in testing during 2012 it's difficult to ascertain it's true potential but with unlimited DRS usage now removed for Free Practice & Qualifying in 2013 the potential for additional drag reduction will appeal to the teams. At the young drivers test in Abu Dhabi both Red Bull and Sauber tested their own variety of DRD's with Toro Rosso also placing an appendage on their Monkey Seat simulating the position of a Double DRD.
 

DRS has been reduced to usage only within the specified zone(s) at each GP this year with it previously having unlimited usage.  This will have an effect on how the teams design their rear wing planes in 2013 with the DRS delta now changed.  Many teams were skewing their setup to allow for a maximum DRS gain but with the likely introduction of DRD and the rule changes this approach will probably alter.

Lastly just a quick mention about Sauber's test package used at the young drivers test in Abu Dhabi, the team introduced an exit on the side of the Sidepod to assist in attachment along the length of the Sidepod  a feature that may well be part of many of the 2013 designs that go along the Ramped bodywork lines.

Read more
29 Sept 2012
2013 FIA / F1 Regulation Changes

In terms of regulation change 2013 doesn't throw up too much drama for the teams but here's a quick look at what has changed (For the purpose of this, the part of the rule amended is highlighted in blue)

3.7.3 Forward of a point lying 450mm ahead of the front wheel centre line and less than 250mm from the car centre line and less than 125mm above the reference plane, only one single section may be contained within any longitudinal vertical cross section parallel to the car centre line.
Furthermore, with the exception of local changes of section where the bodywork defined in Article 3.7.2 attaches to this section, the profile, incidence and position of this section must conform to drawing 7. This section may not contain any closed channel the effect of which is to duct air directly or indirectly to or from the external air stream for any purpose other than data acquisition.

The above ruling is in place to stop the transportation of air internally (through tubing) to or from the nose to the bulkhead. This is to stop teams influencing the Front Wing by use of ducting be it DDRS or otherwise.

3.7.9 With the exception of an optional, single piece, non-structural fairing of prescribed laminate (whose precise lay-up may be found in the Appendix to the regulations) which may not be more than 625mm above the reference plane at any point, no bodywork situated more than 1950mm forward of rear face of the cockpit entry template may be more than 550mm above the reference plane.

This article is in regard to the modesty panel that the teams will now be able to use in order to cover the step noses of 2012. The modesty panel is as close to a spec part as Formula One goes and means that no one team may glean an advantage by adopting the rules in a different context.
Above: Craig 'ScarbsF1' Scarborough's diagram above gives us an idea of what the Modesty Panel may look like

3.18.1 The incidence of the rearmost and uppermost closed section described in Article 3.10.2 may be varied whilst the car is in motion provided :

It cannot be used to change the geometry of any duct, either directly or indirectly, other than the change to the distance between adjacent sections permitted by Article 3.10.2.

This line is written in order to rule out the plunger affixed to the Mercedes WO3 Rear Wing Top Flap that exposes the ducting that allows Mercedes to use DDRS. The way in which this is written however I believe still leaves the door open for the Top Flap to expose ducting in the Rear Wing Endplates like the ones I showed McLaren may be using at the moment.

Above: Image mentioned in my article 'McLaren Low Downforce Rear Wing' showing how a duct to the endplate may be being exposed by the top flap moving under DRS

Interestingly the following two articles in regards to DRS are not present in the 2013 regulations of which I'm sure is just a mistake:

3.18.2 Subject to any special conditions relevant to a specific Event, details of which the FIA will provide to each competitor at least one week before the start of an Event, the adjustable bodywork may be activated by the driver at any time prior to the start of the race. In conditions of poor visibility however the race director may, at his absolute discretion, disable all such systems until conditions improve.
If the adjustable bodywork is disabled in this way at the start of any of the three periods of the qualifying practice session (Q1, Q2 or Q3) it will remain disabled for the remainder of the relevant period.

3.18.3 For the sole purpose of improving overtaking opportunities during the race the adjustable bodywork may be activated by the driver after he has completed two laps after the race start or following a safety car period.
The driver may only activate the adjustable bodywork in the race when he has been notified via the control electronics (see Article 8.2) that it is enabled. It will only be enabled if the driver is less than one second behind another at any of the pre-determined positions around each circuit. The system will be disabled by the control electronics the first time the driver uses the brakes after he has activated the system. In conditions of poor visibility however the race director may, at his absolute discretion, disable all such systems until conditions improve.
The FIA may, after consulting all competitors, adjust the above time proximity in order to ensure the stated purpose of the adjustable bodywork is met.

The one thing that bemuses me about the regulations is in regard to torque maps. The FIA went to great lengths in order to bring parity to all teams by allowing teams a 2% tolerance from one of their first 4 maps of the year. The new regulations haven't been altered in this department (Although the 2013 appendix aren't available yet and may cover this) and as such will the FIA do the same next year and allow the teams to run anything in the first 4 races then choose their tolerance map? If so I'd hazard a guess at some lairy torque maps being worked on for the first 4 races of next season.

The other important aspect as far as I'm concerned is that the FIA are yet to try and rule out the usage of DRD (Drag Reduction Device - http://www.somersf1.blogspot.co.uk/2012/09/lotus-mercedes-drd-drag-reduction.html)  This would require wholesale changes in the way the regulations read in and around the central portion of the Rear Wing which I think could be difficult for them to change.
Read more

Total Pageviews