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8 Nov 2013

Red Bull's splitter was the topic of some debate at and beyond the Korean GP, I myself looked into the topic when many people on twitter quizzed me over the heat signature Mark Webber's car was showing on the FOM's new Thermal Imaging camera's. In the case of Webber the FOM had decided to utilise a rearward facing camera due to the Hammerhead positioning of the camera housing on the RB9.

2 weeks after my initial post on the topic and on the eve of the Indian GP, fellow Tech analyst Gary Anderson weighed in on the topic lending credence to my original analysis. On the back of this it seems the FIA were also keen to allay any fears that Red Bull may be gaining an advantage from heating the Splitter. Michael Schmidt of German publication AmuS reported that the FIA conducted their own test (in India), heating the front of the Splitter to 300o before performing their usual deflection test on the scrutineering rig.

If you have read both mine and Gary's pieces you'd likely have concluded that we both believed that Red Bull were circumnavigating the deflection test by allowing the Splitter to heat up on contact with the track, transferring the heat to the stay and buckling it. This would effectively allow the Rake of the car to be increased and invariably make gains in downforce from the larger expansion area available at the Diffuser.

The FIA's test disproved this theory but something about the whole situation continued to irk me and so although I have a mounting pile of articles that I have to write, I have spent days trawling through Sutton Images collection and reviewing footage.
The thing that stood out to me the most when reviewing pictures of the RB9 was that the metal stay that forms the connection between the underside of the chassis and the splitter appears to be buckled. As you will see from the pictures below, the flexion shown in the Stay isn't consistent and appears to move when the car is in motion.


This of course still sent me off down the wrong garden path being distracted by the heating of the Splitter by the titanium skids underneath and once again raising the question of whether heat played a role in the upward deflection of the Splitter (by virtue of the stay being buckled under heat). At this point I decided to take heat out of the equation (as the buckle remained a component of the Stay's design even at rest) and look at why the team might want the Splitter to move, then it dawned on me...

Mass Damping

But didn't the original Mass Dampers get banned?

Yes they did, however the Mass Dampers of 2005/06 consisted of a spring mounted within the nosecone that utilised a weight floated within it (around 9kg's). The premise is that as the tyre deforms under load (without a Mass Damper) you lose both mechanical grip and downforce consistency. We have however all seen the slow motion replays in the past that show the amount of oscillation the tyres have as they ride kerbs, this oscillation has a frequency and if you were able to determine this frequency you could dampen it's effects.

The original Mass Damper's employed in 05/06 were rumored to give a lap time advantage of around 3 tenths but 8 years on and re-designed who can guess what it would be worth?  (Last time around we were in the middle of a tyre war with the Michelin runners gleaning a larger advantage than their Bridgestone counterparts)

I therefore propose that in the case of Red Bull the Stay acts like the spring in the Mass Damper whilst the Splitter is the weight required to make the spring act. How about the Splitter's deflection test? I hear you say. Well the stay in itself is rigid and impervious to the 2000NM or 200KG's of force placed upon it on the rig and must not deflect more than 5mm. What you will see in the following video though is that the stay whilst in motion however is resonating at a frequency that allows it to move beyond that 5mm.  (Be warned you may have to watch the video several times to see the Stay buckling, also pay close attention to the fact that the stay buckles even though the plank/splitter doesn't impact with the track.  Moreover it seems to deflect in opposition to the tyre oscillation)



Matching the frequency of the tyres oscillation has a 2 fold effect:

Tyres: As the car corners and exerts load into the tyres they begin to slip, if you can delay this slip then not only should you be able to extract more grip (by virtue of a bigger contact patch) but you will also over a sustained period see less degradation.

Downforce: The damping of the chassis against the tyre deformation means that aerodynamically the car becomes more consistent, this of course means not only are Red Bull perhaps creating the most downforce on the grid, it isn't being spoilt by the natural movement of the car.

The effects of resonance can be widesweeping and suffice to say that doing what I believe Red Bull have doing here would be beneficial in terms of both creating downforce and reducing drag. Having concluded that the Splitter is indeed in motion, albeit not being caused by the heat generated by the titanium skids transferring their heat into the upper face of the Splitter, we can now look at this with more certainty.

The FIA deflection test is conducted in order to ascertain whether the Splitter moves upward as it hits the ground. What of course isn't tested is how much it droops when the stay resonates at the frequency of the tyres. The buckle that resides in the stay when it's at rest allows the stay to deform at resonance therefore moving not only vertically but perhaps also horizontally pivoting in the opposing direction to the deforming tyres.

Lets think of the movements of the car as it enters a corner:

Braking: As the car decelerates the tyres deform, with the sidewall of the tyre squishing outward at the same time the stay would deform vertically, this also minimises the Splitter's interaction with the ground (which due to Red Bull's Rake angle it's already in close proximity) allowing a consistent level of airflow to pass over and under the splitter an onward to both the Diffuser and driving the airflow around the Sidepods.

Turn In: Working in opposition to the tyres oscillation, the splitter and stay dampen the cars movements causing less rolling resistance and therefore hysteresis. As we know heat management of the Pirelli tyres is crucial in terms of degradation and so less hysteresis equals better degradation. As the tyres are having to perform less vertical work we can also assume that a net grip gain and loss of tyre slip is leveraged too.

Apex Speed: Less resistance from the tyre and chassis equates to a more stable car and results in the driver being able to carry more speed through the corner.

Top Speed: With the car able to carry much more speed throughout the cornering phase it's therefore conducive to the car being able to attain a higher top speed. A peculiarity in the case of Red Bull who in terms of setup always tend to favour the generation of downforce. If you have been following my work this season though you'll have undoubtedly noted how much Rear Wing angle the team have shed since the middle of the season. This is of course because downforce generated at the Rear Wing is 'dirty' and invariably comes with a much larger drag penalty than the downforce generated in the Diffuser. By reducing the wing angle and changing the gear ratios the team have been able to become fast not only in the corners but on the straights too.

So what was all that about with the Splitter heating up on the Thermal Imaging camera?
Red Bull as we know run an aggressive amount of Rake which means occasionally under braking etc the Splitter and the plank housed within it could contact the ground. If this were to occur over a sustained period it would mean the car would fail the post scrutineering check which allows 1mm of the plank to be worn away. The titanium skids are placed under the plank to stop this wearing from happening and in the case of Red Bull it appears the heat is then transferred into the upper surface of the Splitter and dissipated, like a heatsink.  This is why we see the team putting drill marks in the upper surface too as it helps to increase the surface area and promote the direction in which they want the heat to dissipate.

If we were to look back at the history of the original Mass Damper's in F1 we would of course know that Renault pioneered the device that was subsequently copied by others before the FIA banned it. It's a name though that we really should turn our attention to; Rob Marshall, Red Bull's Chief Designer pioneered the original Mass Damper when he worked at Renault. So it's no wild stretch then for the team to take advantage on an area of the car that worked so well in the past and redesign it for the prevailing trend / regulations / technology available. If you'd like to cast your mind back to this time last year I also posed the same question on the aeroelasticity of Red Bull's nose in creating a similar effect. Rarely in F1 do we truly see an new innovation, the boundary pushing is usually a team taking a pre existing idea and applying it a new way, this I believe is another case of just that.

So if they are doing it, is it legal?

Well only Charlie Whiting and the boys can truly determine that factor but as the Stay is allowable in the technical regulations and only need pass the upward 200KG deflection test on the rig I don't see why it wouldn't be.  Although just like the original Mass Damper if it were to be found in use does it constitute a 'Moveable Aerodynamic Device'?  Red Bull could argue just like Renault did that the device is moreover there to stabilise the car through harmonic matching.

Why hasn't X,Y,Z copied it?

Perhaps because they haven't noticed it, someone has to start a revolution for there to be one in the first place... (Renault started the last one, in terms of Mass Dampers) or perhaps they have but just haven't implemented it to the same level as Red Bull... Ferrari are their closest rivals who have a chance to, as they too run the metal Stay. Mercedes don't utilise a Stay, whilst Lotus use a Carbon Fibre one.

I'm guessing Red Bull had the option to run this at the start of the season, then swiftly found that the tyre construction wasn't conducive to it's application or didn't yield as large a result as on the 2012 construction tyres. As we can see below Red Bull actually utilised a different stay prior to the change of construction mid season.

Above: This is an image from Montreal so before the change of construction, we can see here that Red Bull are using a much thinner stay, plausibly to glean the same effect as there is a small buckle visible in the stay.  However take a look at how the car is riding the kerb and it's more likely the stay has done so purely under load.

Above: Furthermore it's clear from this image that during Free Practice (Montreal) the team had a rig in place of the Stay. I'd suggest from the picture that this is an actuator capable of moving the splitter to assess any issues that could be created by using a harmonic stay.


As always I have tried to be as expansive as I can with the resources available to me. Perhaps if I had access to some of the footage used by the likes of the BBC/Sky I could make an even more compelling case. I await your call guys.... and as always I invite your comments.

EDIT 08/11/13 - 16.37pm

After the piece being live for several hours now I have the following bits to add that may also aid in any questions:

Above: As we can see during the build process the team are performing their own checks on the deflection of the Splitter, note the stay is buckled which would give it the freedom of movement I've talked about above

Above: As shown in the .GIF above the stay broke on Vettel's car in Hungary, as pointed out by @Germyl barring Hungary Vettel has won 8 of the last 9 races, a coincidence? 

EDIT: 09/11/13 10.00am

Those who have asked me why Red Bull would entertain doing such a thing when teams already utilise a legal form of this in the case of J-Dampers/Inerters:

You would be quite correct in your assessment that teams have since the banning of Mass Dampers utilized a legal version which allows Mass Damping in the form of J-Dampers/Inerters.  On this basis I'd conclude that although these do a job of damping the deflection/oscillation of the tyres, can it be improved?  We have all seen from slow motion replays of cars riding the kerbs just how much deflection/oscillation the tyre under goes.  Perhaps Red Bull felt they could make gains with additional damping and thus this method was born.

EDIT: 09/11/13 17.44PM

After further analysis of the footage from Hungary both drivers (Seb & Mark) had broken stays at that GP for the race.  Mark's stay actually broke much earlier in the race resulting in the upper surface of the Splitter dissipating most of the black paint by the end of the race, through heat being transferred from the skids below.  Perhaps this is what led to the FIA placing the thermal camera on the RB9 in subsequent races.... (I have also checked the post race technical report of which post race checks were only made to cars 5 and 16 which include the Skid Block thickness.  This means even with broken Stays and more than likely at least in the case of Webber beyond the 1mm wear rate the cars were deemed legal)

Above: Mark Webber pits in Hungary and as we can see the stay has folded forwards, through constant contact with the track surface a big surface area of black paint is also missing from the top of the metal Splitter

EDIT 10/11/13

Additional photo's based on the comments below:

Above: Seb's car on lap 54 we can see the stay is detached and folding backward from the chassis mount
Above: Lap 56 and the stay is clearly detached on Seb's car

EDIT 18/11/13

During Mark Webber's pitstop at the Circuit of America's I noted that the Stay showed the pre buckle from the onboard footage as the car was dropped off the jacks the stay flexed/deformed further


Mark Webber's pit stop in full, including some scenes showing the wheels that are and aren't painted with Polysil

Edit 27/11/13

Splitter Stay watch in Brazil turned up a little more video footage where we see at the end of the images below the stay is at full length and diagonally reaching to the front left of the car.  We must remember that the car was setup with wet weather in mind for Interlagos too and so perhaps the team had to make amendments to length and droop of the stay (Inters have a 10mm additional radius than the dry tyre, raising the ride height)

33 comments:

  1. Presumably the 'stay' could be a misnomer anyway? If you can make the splitter stiff enough to handle the load test without a stay then you could put anything you like in there so it can wobble or deform freely. I personally don't think the stay is to prevent upward deflection at all, it seems to have very little strength in compression. I think the splitter is quite stiff enough to withstand the upward deflection test on its own. But I concede it's possible that the fibre is layered such to make the splitter flexible in other directions, such as horizontally, allowing it to act as a damper as you suggest. Perhaps a consequence of this is flexibility downwards under load and a tension stay is in place to prevent this at speed?

    ReplyDelete
    Replies
    1. Saya Atas nama IBU WINDA ingin berbagi cerita kepada anda semua bahwa saya yg dulunya cuma seorang TKW di SINGAPURA jadi pembantu rumah tangga yg gajinya tidak mencukupi keluarga di kampun,jadi TKW itu sangat menderita dan di suatu hari saya duduk2 buka internet dan tidak di sengaja saya melihat komentar orang tentan AKI SOLEH dan katanya bisa membantu orang untuk memberikan nomor yg betul betul tembus dan kebetulan juga saya sering pasan nomor di SINGAPURA,akhirnya saya coba untuk menhubungi AKI SOLEH dan ALHAMDULILLAH beliau mau membantu saya untuk memberikan nomor,dan nomor yg di berikan AKI SOLEH 100% tembus (4D) <<< 5292 >>> saya menang togel (763,juta) meman betul2 terbukti tembus dan saya sangat bersyukur berkat bantuan AKI SOLEH kini saya bisa pulang ke INDONESIA untuk buka usaha sendiri,,munkin saya tidak bisa membalas budi baik AKI SOLEH sekali lagi makasih yaa AKI dan bagi teman2 yg menjadi TKW atau TKI seperti saya,bila butuh bantuan hubungi saja AKI SOLEH DI 082-313-336-747- insya ALLAH beliau akan membantu anda.Ini benar benar kisah nyata dari saya seorang TKW trimah kasih banyak atas bantuang nomor togel nya AKI wassalam.




      KLIK DISINI SITUS RAMALAN TOGEL GAIB HARI INI
























      Saya Atas nama IBU WINDA ingin berbagi cerita kepada anda semua bahwa saya yg dulunya cuma seorang TKW di SINGAPURA jadi pembantu rumah tangga yg gajinya tidak mencukupi keluarga di kampun,jadi TKW itu sangat menderita dan di suatu hari saya duduk2 buka internet dan tidak di sengaja saya melihat komentar orang tentan AKI SOLEH dan katanya bisa membantu orang untuk memberikan nomor yg betul betul tembus dan kebetulan juga saya sering pasan nomor di SINGAPURA,akhirnya saya coba untuk menhubungi AKI SOLEH dan ALHAMDULILLAH beliau mau membantu saya untuk memberikan nomor,dan nomor yg diberikan AKI SOLEH 100% tembus(4D) <<< 5292 >>> saya menang togel (763,juta) meman betul2 terbukti tembus dan saya sangat bersyukur berkat bantuan AKI SOLEH kini saya bisa pulang ke INDONESIA untuk buka usaha sendiri,,munkin saya tidak bisa membalas budi baik AKI SOLEH sekali lagi makasih yaa AKI dan bagi teman2 yg menjadi TKW atau TKI seperti saya,bila butuh bantuan hubungi saja AKI SOLEH DI 082-313-336-747- insya ALLAH beliau akan membantu anda.Ini benar benar kisah nyata dari saya seorang TKW
      trimah kasih banyak atas bantuang nomor togel nya AKI wassalam.




      KLIK DISINI SITUS RAMALAN TOGEL GAIB HARI INI





















      Delete
  2. Indeed the Splitter can be made so that it doesn't deflect, neither Mercedes or McLaren use a Stay on their car. The RBR splitter is weighted as it's constructed with a metal top surface rather than many of the other teams who run Carbon Splitters with space between it and the plank to house ballast. I believe that if we use the old Mass Damper as the reference the Stay can be seen as the Spring and the Splitter as the weight.

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  3. The "ring" you mentioned in Canada FP they use it to adjust the flexibility of the wire that holds the "tray". Because in every circuit, the high that the "tray" works better, is different, this ring gives the Data in practice, and in race they take it of.

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  4. Great article. Regarding the drill holes on the splitter on Vettel's car and not on Webber's: this will affect the weight of the splitter. Will this change the characteristics of the damping if that is indeed what they are trying to achieve? Or are the holes still there to dissipate heat caused by the skid blocks?

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    Replies
    1. Thanks for your comments Will, I still believe the drilling is for heat dissipation.. It seems that it's both driver and circuit specific as to whether it's drilled...

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    2. At first instance also I thought it is for heat dissipation, but, I remembered a Myth Busters episode, where they wanted to know if a car with the body like a golf ball is aerodinamically more efficient than a normal car: http://www.youtube.com/watch?v=LKxEkT2H8pI Could they gain any benefit from it aerodinamically?

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  5. Wow, what a theory. Nice job.

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  6. Did you take any look at all at the splitter (behaviour) of other cars? I mean, great to read that the Red Bull splitter does this and that under these and those conditions, but is there any (significant) difference compared to other cars to validate 'wild' theories on how Red Bull is circumventing the rules?

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    Replies
    1. Yes I've looked at the behavior of as many as I can. Looking at the leading teams:
      Mercedes & McLaren don't have a stay so are irrelevant
      Lotus have a Carbon Fibre stay so can't flex theirs in this way
      Ferrari have a metal stay... It doesn't move like Red Bulls.. I'm trying to find the right footage (slo-mo) to present this too...

      Delete
  7. Hello,
    Frist of all: Great job, Matt
    But, when you say: "Above: As shown in the .GIF above the stay broke on Vettel's car in Hungary, as pointed out by @Germyl barring Hungary Vettel has won 8 of the last 9 races, a coincidence? "
    ..
    I have reviewed all the images that I have from Hungary race and I have not seen any pictures with broken stay.
    I think he didn't win the race because he had broken the front wing. Do you remember?
    ..
    Anyway, during Silverstone's test Vettel broke the stay. I saw this in a picture of Amus
    ...
    Thanks

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    Replies
    1. Hi

      He did indeed break the Front Wing in Hungary in the overtaking manoeuvre with Jenson, damaging the Endplate which drooped the Cascade onto the main wing stack. The car became un balanced after that and looked frankly difficult to drive. I wasn't aware he broke the Stay at the Silverstone test so thanks for the heads up. I've added some screen grabs from the Hungarian GP showing the broken Stay at the end of the article for your perusal.

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    2. Hi,

      Thankyou for the Hungarian GP pictures with the broken Stay
      I only had reviewed the photos of Sutton and AMuS. I didn't check the video of the race

      Regards

      Delete
  8. Matt, there is another device here as well...the bulbous object that appears to be in front? Is this just a camera or something else as it looks extraordinarily heavy to be where it is.

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    Replies
    1. I second that line of investigation: a heavy bublous objecto attached to the stay will increase the moving / damping effect.

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    2. Hi guys thanks for your line of enquiry, the bulbous object you refer to is placed in pretty much the same position on all the cars and houses the ride height sensor

      Delete
  9. Sommers, would it be legal to connect the rear wishbone mounting with a mechanism that connected to the stay and would therefore move in relation to the front suspension. So for example the suspension under compression would 'lever' and pull the floor up? When under the deflection test the weight of the car could be enough to stop any movement.

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  10. Anyone notice Webber's pit stop in today's US GP? As the car dropped down, at the end of the stop, the stay flexed. No idea if that's relevant here, I'm not that clued up, just thought it worth a mention.

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    Replies
    1. Hi

      Yes I mentioned this as it happened over on twitter, I have added a .GIF of the stays deformation at the time of the pitstop to the bottom of the article....

      Delete
  11. l've found this heat camera footage: http://www.youtube.com/watch?v=9XHC-s-zO6Q shows the heat on the lower part

    ReplyDelete
  12. I like where you're going with this.

    I can get you access to basically all of this years sky broadcasts, probably most/ all bbc.

    How about Monaco 04? :)

    parkergc8@yahoo.com

    ReplyDelete
  13. LoL. MotoGP rullezzz!!!

    ReplyDelete
  14. I studied your article carefully and I have a question about the role of the mechanical system composed of the splitter and the bulb (mass damper) located just above.

    Could you tell me if the plank can rotate (just a little) around a vertical axis relative to the ground ?

    I say that because I think the system (splitter + mass damper) would beusefull if the plank can have a lateral move (around a vertical axis relative to the ground) in a corner with centripetal force. Also, we would have a flow of air faster under the car and so a better downforce on the track.

    When the car goes out the corner, the centripetal force would be canceled and the system "splitter + mass damper" would be useful to cushion the plank and avoid a long oscillation.

    Please, what do you mean about this explanation ?

    Thanks and congratulations for your technical blog !

    ReplyDelete
    Replies
    1. Hi and apologies for my late response, I do believe that the stay offers a central pivot point, please review the footage I've added from Interlagos this morning.

      Delete
    2. This comment has been removed by the author.

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  15. Hi
    I read your post and i appreciate your efforts. The information that you share in the above article is very nice and useful .All the things that you share with people, are very nice. Thanks for this article.

    ReplyDelete
  16. Red Bull. Absolutely pushing the limit on every boundary. Its all aerodynamic black magic to me. I think the only other team that can compete with Red Bull on this is McLaren. Unfortunately, they allow operational inefficiencies and gross unreliability to let them down.

    ReplyDelete
  17. raised floor maybe? add a large object to have an aerodynamic impact, pulling the two wires to raise the floor

    ReplyDelete
    Replies
    1. after observing the video and picture, yeah it could be mass damper. making use of some flexible carbon bits on the chassis while the rest remain rigid to see-saw parts and make them work is really flexing the rules.

      Delete
  18. You were really persistent in analyzing it

    ReplyDelete
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Whilst I'm trying to keep atop of the blog you may have noticed of late that there is less content appearing. For those of you that haven't realised, most of my work has now been moved over to Motorsport.com where I'm working with Giorgio Piola.

I'm still doing the technical image gallery for each GP with the continued support of friend of the site Sutton Images. However, as always my time is limited and so this might not be updated as quickly as it once was, so keep checking back.

As some of you may have found out already I'm also working with the Missed Apex crew on their podcast from time-to-time, either doing race reviews or dedicated 'Tech Time' shows.

I've embedded the latest version of the podcast below and will update this a frequently as I appear. However, please head over to Itunes if you want it to appear in your player when episodes are available. The show is great to work on and has a great lineup of 'regulars' but has also enticed some bigger names recently too, with Will Buxton and Bradley Philpot on shows during the summer break.


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