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Showing posts with label TechF1. Show all posts
Showing posts with label TechF1. Show all posts
8 Dec 2013
2014 - Powering into the future

The last magazine style layout went down pretty well so I decided to complete a quick summary of the 2014 powerplant changes that will effect the sport.

Click the image for full size which makes it great for printing off.....

As a translation isn't available for the embedded image the following is the piece in blog format:
  
The 2014 regulations bring the sport into a new era where energy recovery and dispensation are an integral part of the racing. The new power units as we must now call them comprise of many components rather than just an engine. The sporting regulations refer to them as ICE (Internal Combustion Engine), TC (Turbocharger), MGU-H (Motor Generator Unit – Heat), MGU-K (Motor Generator Unit – Kinetic), ES (Energy Store, CE (Control Electronics) they will be known as individual elements as the driver can only use 5 of each component in a season without being penalised.

Be still my beating heart

At the core of the power unit lies the 1.6 V6 engine (ICE) which differs significantly to it's outgoing brother the 2.4 V8. Needing to work in harmony with the attached components it's a floor up new design, complementing the turbocharger it will run at a much lower compression ratio. F1 also adopts direct injection with the new regulations allowing a more efficient delivery of the fuel a necessity when considering the engine manufacturers are still striving to produce the same if not more power than the larger capacity V8's did with 3,000 rpm more. That's right gone with the high compression is the need to rev the car so aggressively with the regulations capping it at 15,000rpm. It is however more likely that we see the drivers shifting around 12,000rpm as the fuel flow limits placed in the regulations mean peak power will produced much lower.



Give me a boost
Turbochargers haven't graced the sport since 1988 with the FIA reigning in the engine manufacturer's who by now had cars producing over 1000bhp in qualifying trim. The return to turbo cars helps the sport to leverage the additional power that can be generated by them and re-use it as electrical energy. The turbo's being used from 2014 however are a little more sophisticated than the one you find on your road going cars. Substantially sized they should produce lots of lag with the help of the MGU-H they'll be spooled up for action pretty much all the time.

It's getting hot in here
The MGU-H is a new unit located in the centre of the engine's V, working on the same base principles of the outgoing KERS but is instead connected to the turbo's turbine. This allows the MGU-H to extract power by slowing the turbo, which it will do under braking and by regulating the boost pressure like a wastegate would normally be used for. Energy being symbiotically harvested by the MGU-K or stored in the ES can be returned to the turbo via the MGU-H spooling the turbo and reducing lag. Energy harvested and dispensed by the MGU-H is unlimited, making it a fantastic tool for the turbo.

Filling in the gaps
The MGU-K is a redesigned KERS package, whereas KERS was tacked onto the side of the V8's back in 2009 the MGU-K has been designed alongside the rest of the powertrain. Doubling the maximum amount of energy that can be dispensed to 120KW and utilising both it's symbiotic relationship with the MGU-H and the 4MJ capacity of the ES it means roughly 160bhp is available for 33.33 seconds. As with KERS though the driver will be able to adjust the level of power it dispenses/harvests during a lap giving him 80bhp for 66.66 seconds or any other combination of time vs power between 1bhp and 160bhp. 

Just like it's older sibling the MGU-K harvests energy under braking and redistributes it via the engines crankshaft. However unlike it's sibling the control of energy release will be done autonomously via the drivers input on the accelerator pedal. (Having 5 times the time component to spend around a lap would make busy work of a steering wheel button) Although it's widely accepted that a push to pass style override may still be able to be factored in.

Saving it for a rainy day
The ES (Energy Store) has a specified weight of 20-25kg's this is to discourage use of both exotic materials to save weight but also to prohibit teams from running a smaller ES to gain ballast that could be placed elsewhere. The ES must also be placed within the survival cell.




Running on fumes
To further enforce the limit on the teams ability to extrapolate performance from the engine, the FIA have mandated 100kg's as the amount of fuel that can be used by a driver during the race. Early race simulations completed by the engine manufacturer's conclude that at some tracks this is extremely marginal and in some cases downright not enough. This will of course lead to manipulation of strategy, fuel management and clever driving by the drivers.



For a more in depth look at the 2014 regulations along with a few of the 'loopholes' available to the teams don't forget my ongoing series: Looking Ahead to 2014

I plan to get to as many of the 2014 car launches as is viable and also have an eye on making at least one of the tests. This however all costs money and so if you enjoy reading my blog and feel you can help to support financially I'd very much appreciate any donations you make (big or small). Donations can be made via the paypal button in the right hand side bar of the website.
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3 Dec 2013
2014 - The shape of things to come

I've often wondered firstly how it would look but secondly how much it would constrain my analysis if I were to be restricted to print format.  With this in mind and as a handy reference guide to 2014 I present my article in A3 sizing (ie how it would be presented over 2 pages in a glossy magazine)

Click the image for full size which makes for a handy print off.....

As a translation isn't available for the embedded image the following is the piece in blog format:
   
Cool Runnings

The new V6 turbocharged power units will put a new emphasis on cooling. Not only do the designers have
to consider the core V6 engine and it's cooling parameters but also cooling the inlet charge whilst also having a keen eye on the batteries used in the much more powerful ERS system.

The V8 configuration saw teams implement radiators in both Sidepods whereas in all likely hood the more
thermally efficient V6 engine will only need one. This is ideal for the designers though as they wouldn't
want to have an asymmetric design as it's bad for aerodynamics. It's ideal because it free's up space for
the turbo's intercooler allowing the inlet temperatures to remain optimal.

The ERS (Energy Recovery Systems) battery pack will most likely be located under the fuel cell / driver but
will also require an adequate supply of airflow to keep it cool. (Supplying 4MJ of energy per lap is hot
work)

Winging it

For 2014 the Front Wing's width has been narrowed by 150mm (75mm either side), this will of course have repercussions to moving the airflow outbound of the front tyre. We will certainly see some marked changes in the design of the outer portion of the Front Wing in 2014 because of this with changes being made to the Endplate design, Cascades and the outer portions of the Front Wing Flaps theirselves.




Nosey Neighbour

The nose has been a contentious issue over the last few seasons already and 2014 will likely be another. In order to maximise the airflow to the underside of the car teams will inevitably want to run as high a nose tip as the rules permit. The last few seasons have seen the nose tip peak at 550mm from the reference plane,
however in 2014 the tip must be no more than 185mm from the reference plane.

This could lead to some rather crude looking designs as the teams look to circumnavigate the regulations. The FIA made these changes in light of safety but believed aesthetically we'd end up with a nose similar to the BrawnGP BGP001. As the regulations only prescribe a surface area of 9000mm2 at the tip it means the
teams can exploit a multi width nose to continue driving air toward the car's floor.

Bringing up the rear

The rear of a 2014 car see's significant changes with the space available for the rear wings mainplane and top flap reduced by 20mm.  The dimensions that previously allowed for the beam wing have also been re-written, meaning that teams will not only have lost a method of creating downforce but also structural integrity. The beam wings connection to the crash structure is still viable but it would mean vertical pylons running to the underside of the mainplane like we saw in 2009/10.
The other option is that the teams instead more rigidly affix the rear wings endplates to the floor.  The method employed will probably come down to how they want to run the hydraulic pipework that actuates DRS, with this being run internally in Endplates over the last few seasons.

Advantage Exhausted

The new rules have done their very best to quash any and all advantage that can be gained from exhaust blowing.  But can it really be stopped? The exhaust has for a number of years provided teams with a way in which to extract downforce from the diffuser. Sealing the side of the diffuser with energised exhaust gases is a great way of reaping additional performance.

The teams will not forget this, however with only a singular tailpipe that must exit along the centreline surely
the practice is now defunct? That's what the FIA's regulation changes for the start of 2012 were also  supposed to do though and yet again the teams outboxed the FIA and controlled the exhaust plume
with the oncoming airflow, downwashing it into the gap between the tyre and diffuser.

The central 150mm of the rear wing remains a free area in which to design, meanwhile portions of the regulations due to the dimensions of the exhaust also refer to a 200mm free zone and so I expect some clever designs in this area not only to house the Y150/200 Winglet (Monkey Seat) and exploit any exhaust gases (albeit these will be minimised as the Turbo/MGU-H work together to turn wasted energy into electrical energy) but also the potential for more a intricate Mainplane/Top Flap arrangement of the Rear Wing.

Teaching a new dog, old tricks

Rarely is anything new in Formula One, usually a team is simply re-purposing a design seen in the sport before or from an associated field. The loss of exhaust blowing will be felt by the teams but they will adjust as necessary to continue to get the best performance possible from the diffuser. Areas of the car that the teams have exploited over the last few seasons that will likely see more scrutiny are:
Sidepod Airflow Conditioners [1 Yellow], Vortex Generators [1], Vertical Floor Strakes [2 Yellow] and Tyre Squirt Slots [4]. These devices are utilsed to help the car over a wider speed and angle range creating certain flow characteristics at one speed they may not at another. Without moveable aerodynamics the designers are forced into giving up peak downforce for a more manageable, balanced experience for the driver. I expect these areas to be where we will see the most development over the first half of 2014 as the teams grapple with the new regulations and tyre construction.



 For a more in depth look at the 2014 regulations along with a few of the 'loopholes' available to the teams don't forget my ongoing series: Looking Ahead to 2014

I plan to get to as many of the 2014 car launches as is viable and also have an eye on making at least one of the tests. This however all costs money and so if you enjoy reading my blog and feel you can help to support financially I'd very much appreciate any donations you make (big or small). Donations can be made via the paypal button in the right hand side bar of the website.  
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25 Nov 2013
Looking ahead to 2014 - Part 3 - Nose and Chassis

The last few years have proven to us that F1 teams do not care for aesthetics and performance is their primary concern. Personally I didn't have a problem with the 'Step Noses' of 2012 as it was was more of a design born out of necessity. With the FIA lowering the height for the nose tip to 550mm whilst the chassis height limit was 625mm, it was obvious that those desiring to drive more air under the nose would raise it's tip to the maximum permissible height.

For 2014 the FIA have once again left the regulations open to interpretation hoping the teams would see them on face value. Of course the teams won't do this and instead opt for the most aerodynamically efficient manifestation of the regulations to satisfy their need for performance.


The image above perhaps depicts best the interpretation with which the FIA wished the regulations to follow, there are of course several factors however that dictate the teams will carve their own directions.
We must first look at the last few seasons and understand that teams have taken a path that allowed them to raise the tip of the nose to the highest point. This allows more airflow to be directed at the floors leading edge which is conditioned before reaching the Diffuser at the rear of the car.

The regulations now require the most forward point of the nose to be no higher than 185mm from the reference plane whilst it's highest projection can be no more than 250mm. Furthermore at a point 50mm rear of the tip it must project a surface area of at least 9000mm².


The next dimensional movement of the goalposts that effects the nose is the lowering of the chassis' bulkhead maximum permitted height, from 625mm to 525mm. Now not all teams run to the maximum permitted heights but they certainly lie in a position between those two dimensions. This will also have a knock on effect aerodynamically but moreover change the drivers point of view and angle he sits at in the chassis. As we can see from my mockup above though there is still the viability to have the rear of that portion of the monocoque at the 625mm height. To enable that transition the use of a prescribed piece of laminate (or a vanity panel) may be utilsed much like we have seen the teams implement this year to disguise the 'Step Noses'.

Although in the image above I’ve drawn the 'Vanity Panel' in a full wedge shape that traverses the two maximum heights many other designs can/could be used to sculpt a better effect from either the nose or the bodywork aft of it. I think we are perhaps likely to see a tramline effect used by most to guide the airflow centrally (below).


The lowering of the bulkhead height to 525mm also lessens the gap achievable between the underside of the chassis and the reference plane, again reducing the airflow space under the car by upto 100mm.

Moving back to the nose design and of course we must discuss the controversial image that my colleague Craig '@ScarbsF1' Scarborough produced for Autosport a few weeks ago


Craig exposed the weakness within the regulations that permit the use of a much thinner tip when compared to the rear section of the nose. Although fairly ungainly in appearance it does raise the questions in regard to the shaping of the central portion of the nosecone which can then splay further back. The use of a similar design will likely be fairly widespread as with the loss of exhaust blowing at the rear of the car there is a premium placed on getting airflow rearward into the Diffuser.

 
My original sketch of the 2014 noses bears a large resemblance to Craig's illustration but also shows how interpretation can lead to differences. For example we also have to consider to the impact of other components like the Front Wing pylons (the connection between the front wing and the nose) which can also be shaped differently for a differing effect.

 
The crooks of the nose shape will very much be determined by what the team can achieve in terms of the internal crash structure. In the image above I've constructed the type of structure the teams may be outwardly working from when modeling their 2014 noses.

 
For 2014 the FIA have also curtailed the use of the FOM camera housings to gain an aerodynamic advantage. Red Bull have for some time now utilised the position of the camera's either side of the Nose tip, whereas many others have positioned them behind the central mandated section of mainplane to get an advantage from an area that's designed not to get one. For 2014 the camera housings position is set at 150mm to 450mm forward of the front wheel centreline and between 525mm and 325mm above the reference plane. I've marked out (roughly) the legality box in yellow on the diagram above, however don't think that's the end of gleaning an advantage from the camera housings. Although their position is dictated in the regulations I'm quite sure teams will continue to leverage an advantage from them depending on the shaping of their nosecone and could even design them to sit within the frame of the nose to aid in airflow distribution.

As with everything in Formula One most of the designs seen in testing / early season will likely be very similar. However there will be several designs that stand out as different, it will then be a race to decide whom has applied the regulations best and by changing the nose layout how it would affect the aero balance of the car.

As an idea of how quickly a design can evolve lets look back at the launch of the Red Bull RB5 which featured a very slim and pointy nose, by the time team we reached Silverstone in 09 it looked decidedly different. This was probably in reaction to the changes to a DDD at the rear of the car but even so it goes to show how changes need to be made to balance performance.


The design of the nose still has tremendous scope and so I could sit and draw out many variations but here's a few more sketches I did just to highlight that fact, all of the sketches are far from refined but offer an insight into what's acheiveable.


Whilst in the same region it would be rude not to talk about Turning Vanes too, these are the vertical appendages employed by the teams beneath the Chassis/Nose.


Their design has of course become more intricate since 2009 with teams now utilising upto 3 tiers in their design for efficiency. The Turning Vane is utilised in order to create both a barrier for the airflow spilling off the tyres (especially in Yaw) but also to condition the centralised airflow onward to the Splitter and Floor. Although the reduction in height of the chassis obviously minimizes their installation height I still suspect we will see them applied. Their positioning will very much be dictated by the deformation of the tyres, as we have seen over the last couple of seasons teams have started to move them rearwards under the chassis.


I plan to get to as many of the 2014 car launches as is viable and also have an eye on making at least one of the tests. This however all costs money and so if you enjoy reading my blog and feel you can help to support financially I'd very much appreciate any donations you make (big or small). Donations can be made via the paypal button in the right hand side bar of the website.  

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13 Nov 2013
Looking ahead to 2014 - Part 2 - Front Wing


For 2014 the overall width of the Front Wing is set at 1650mm, 150mm narrower than the specification used since 2009. The idea is to rob the designers of vital frontal area, which will have an effect on both the drag and downforce generated. As we can see from the illustration above with only 75mm taken away it reduces both the physical length of the flaps but also effects the space available for the Cascades and Strakes.


The Front Wing essentially has two jobs, downforce generation and airflow management. Both of which are critical aspects of how the entire car is designed. It is easy to take a component like a Front Wing and in isolation be critical of it's design when compared with another teams. The problem though is the Front Wing is the first component to receive the airflow and therefore shapes the rest of the cars ethos. Bolting the RB9's Front Wing on the CT-03 isn't suddenly going to make it a second quicker and would more likely make it difficult to drive.


It's important that the Front Wing balances the downforce generated at the rear of the car to give good balance and therefore feedback to the driver. It must also provide the necessary airflow structures required by the rest of the car, not least the management of the airflow that spills off the front tyres and can effect airflow downstream. The loss of the outer 75mm of the Wing comes into play here as over the last 5 seasons the teams have harnessed the outer portion of the Wing to manipulate the airflow around the outer portion of the front tyres with a view of also altering the low pressure region behind it.


Many teams have followed a evolutionary methodology when it comes to their Endplate design from 1 car to the next and so it will be interesting to see what teams do with the Endplates moved inbound 75mm. Where some teams have sought to move airflow inbound from the footplate side and energize the airflow over and under the flaps they may now have to adopt the opposing design.


When the regulations were first announced questions were raised over whether teams would look to condition the airflow inbound and around the front tyre but in my opinion it's a no brainer that they will continue to send the airflow outbound. Of course this will require a slightly revised approach to how they turn this airflow but I believe we are already starting to see the signs of teams playing with these options.

Above: Red Bull's use of the vertical guide strakes in the upper region of the flaps suggest they are trying to outwardly turn the airflow. Whilst investigating their 2014 options it may have become clear that adding these strakes to their current configuration could generate the desired effect.

Above: For Spa and Monza, Sauber fitted their Front Wing with Cascades that outwardly turn the upper airflow around the front tyre

So in reality albeit with less width the Front Wings we have seen since 2009 will remain similar in concept.  Of course there will be a reduction in the level/number of flaps, cascades and strakes initially whilst the teams look at how best to navigate the airflow whilst also balancing it to the downforce achievable at the rear of the car.  Initially expect the complexity of the Front Wing to be less than what we are used to at the moment.

In the next part of this series I look at the changes around the nose of the car for 2014....

I plan to get to as many of the 2014 car launches as is viable and also have an eye on making at least one of the tests. This however all costs money and so if you enjoy reading my blog and feel you can help to support financially I'd very much appreciate any donations you make (big or small). Donations can be made via the paypal button in the right hand side bar of the website.


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8 Nov 2013
Theorizing: Red Bulls Splitter/Stay imitating a Mass Damper?

Red Bull's splitter was the topic of some debate at and beyond the Korean GP, I myself looked into the topic when many people on twitter quizzed me over the heat signature Mark Webber's car was showing on the FOM's new Thermal Imaging camera's. In the case of Webber the FOM had decided to utilise a rearward facing camera due to the Hammerhead positioning of the camera housing on the RB9.

2 weeks after my initial post on the topic and on the eve of the Indian GP, fellow Tech analyst Gary Anderson weighed in on the topic lending credence to my original analysis. On the back of this it seems the FIA were also keen to allay any fears that Red Bull may be gaining an advantage from heating the Splitter. Michael Schmidt of German publication AmuS reported that the FIA conducted their own test (in India), heating the front of the Splitter to 300o before performing their usual deflection test on the scrutineering rig.

If you have read both mine and Gary's pieces you'd likely have concluded that we both believed that Red Bull were circumnavigating the deflection test by allowing the Splitter to heat up on contact with the track, transferring the heat to the stay and buckling it. This would effectively allow the Rake of the car to be increased and invariably make gains in downforce from the larger expansion area available at the Diffuser.

The FIA's test disproved this theory but something about the whole situation continued to irk me and so although I have a mounting pile of articles that I have to write, I have spent days trawling through Sutton Images collection and reviewing footage.
The thing that stood out to me the most when reviewing pictures of the RB9 was that the metal stay that forms the connection between the underside of the chassis and the splitter appears to be buckled. As you will see from the pictures below, the flexion shown in the Stay isn't consistent and appears to move when the car is in motion.


This of course still sent me off down the wrong garden path being distracted by the heating of the Splitter by the titanium skids underneath and once again raising the question of whether heat played a role in the upward deflection of the Splitter (by virtue of the stay being buckled under heat). At this point I decided to take heat out of the equation (as the buckle remained a component of the Stay's design even at rest) and look at why the team might want the Splitter to move, then it dawned on me...

Mass Damping

But didn't the original Mass Dampers get banned?

Yes they did, however the Mass Dampers of 2005/06 consisted of a spring mounted within the nosecone that utilised a weight floated within it (around 9kg's). The premise is that as the tyre deforms under load (without a Mass Damper) you lose both mechanical grip and downforce consistency. We have however all seen the slow motion replays in the past that show the amount of oscillation the tyres have as they ride kerbs, this oscillation has a frequency and if you were able to determine this frequency you could dampen it's effects.

The original Mass Damper's employed in 05/06 were rumored to give a lap time advantage of around 3 tenths but 8 years on and re-designed who can guess what it would be worth?  (Last time around we were in the middle of a tyre war with the Michelin runners gleaning a larger advantage than their Bridgestone counterparts)

I therefore propose that in the case of Red Bull the Stay acts like the spring in the Mass Damper whilst the Splitter is the weight required to make the spring act. How about the Splitter's deflection test? I hear you say. Well the stay in itself is rigid and impervious to the 2000NM or 200KG's of force placed upon it on the rig and must not deflect more than 5mm. What you will see in the following video though is that the stay whilst in motion however is resonating at a frequency that allows it to move beyond that 5mm.  (Be warned you may have to watch the video several times to see the Stay buckling, also pay close attention to the fact that the stay buckles even though the plank/splitter doesn't impact with the track.  Moreover it seems to deflect in opposition to the tyre oscillation)



Matching the frequency of the tyres oscillation has a 2 fold effect:

Tyres: As the car corners and exerts load into the tyres they begin to slip, if you can delay this slip then not only should you be able to extract more grip (by virtue of a bigger contact patch) but you will also over a sustained period see less degradation.

Downforce: The damping of the chassis against the tyre deformation means that aerodynamically the car becomes more consistent, this of course means not only are Red Bull perhaps creating the most downforce on the grid, it isn't being spoilt by the natural movement of the car.

The effects of resonance can be widesweeping and suffice to say that doing what I believe Red Bull have doing here would be beneficial in terms of both creating downforce and reducing drag. Having concluded that the Splitter is indeed in motion, albeit not being caused by the heat generated by the titanium skids transferring their heat into the upper face of the Splitter, we can now look at this with more certainty.

The FIA deflection test is conducted in order to ascertain whether the Splitter moves upward as it hits the ground. What of course isn't tested is how much it droops when the stay resonates at the frequency of the tyres. The buckle that resides in the stay when it's at rest allows the stay to deform at resonance therefore moving not only vertically but perhaps also horizontally pivoting in the opposing direction to the deforming tyres.

Lets think of the movements of the car as it enters a corner:

Braking: As the car decelerates the tyres deform, with the sidewall of the tyre squishing outward at the same time the stay would deform vertically, this also minimises the Splitter's interaction with the ground (which due to Red Bull's Rake angle it's already in close proximity) allowing a consistent level of airflow to pass over and under the splitter an onward to both the Diffuser and driving the airflow around the Sidepods.

Turn In: Working in opposition to the tyres oscillation, the splitter and stay dampen the cars movements causing less rolling resistance and therefore hysteresis. As we know heat management of the Pirelli tyres is crucial in terms of degradation and so less hysteresis equals better degradation. As the tyres are having to perform less vertical work we can also assume that a net grip gain and loss of tyre slip is leveraged too.

Apex Speed: Less resistance from the tyre and chassis equates to a more stable car and results in the driver being able to carry more speed through the corner.

Top Speed: With the car able to carry much more speed throughout the cornering phase it's therefore conducive to the car being able to attain a higher top speed. A peculiarity in the case of Red Bull who in terms of setup always tend to favour the generation of downforce. If you have been following my work this season though you'll have undoubtedly noted how much Rear Wing angle the team have shed since the middle of the season. This is of course because downforce generated at the Rear Wing is 'dirty' and invariably comes with a much larger drag penalty than the downforce generated in the Diffuser. By reducing the wing angle and changing the gear ratios the team have been able to become fast not only in the corners but on the straights too.

So what was all that about with the Splitter heating up on the Thermal Imaging camera?
Red Bull as we know run an aggressive amount of Rake which means occasionally under braking etc the Splitter and the plank housed within it could contact the ground. If this were to occur over a sustained period it would mean the car would fail the post scrutineering check which allows 1mm of the plank to be worn away. The titanium skids are placed under the plank to stop this wearing from happening and in the case of Red Bull it appears the heat is then transferred into the upper surface of the Splitter and dissipated, like a heatsink.  This is why we see the team putting drill marks in the upper surface too as it helps to increase the surface area and promote the direction in which they want the heat to dissipate.

If we were to look back at the history of the original Mass Damper's in F1 we would of course know that Renault pioneered the device that was subsequently copied by others before the FIA banned it. It's a name though that we really should turn our attention to; Rob Marshall, Red Bull's Chief Designer pioneered the original Mass Damper when he worked at Renault. So it's no wild stretch then for the team to take advantage on an area of the car that worked so well in the past and redesign it for the prevailing trend / regulations / technology available. If you'd like to cast your mind back to this time last year I also posed the same question on the aeroelasticity of Red Bull's nose in creating a similar effect. Rarely in F1 do we truly see an new innovation, the boundary pushing is usually a team taking a pre existing idea and applying it a new way, this I believe is another case of just that.

So if they are doing it, is it legal?

Well only Charlie Whiting and the boys can truly determine that factor but as the Stay is allowable in the technical regulations and only need pass the upward 200KG deflection test on the rig I don't see why it wouldn't be.  Although just like the original Mass Damper if it were to be found in use does it constitute a 'Moveable Aerodynamic Device'?  Red Bull could argue just like Renault did that the device is moreover there to stabilise the car through harmonic matching.

Why hasn't X,Y,Z copied it?

Perhaps because they haven't noticed it, someone has to start a revolution for there to be one in the first place... (Renault started the last one, in terms of Mass Dampers) or perhaps they have but just haven't implemented it to the same level as Red Bull... Ferrari are their closest rivals who have a chance to, as they too run the metal Stay. Mercedes don't utilise a Stay, whilst Lotus use a Carbon Fibre one.

I'm guessing Red Bull had the option to run this at the start of the season, then swiftly found that the tyre construction wasn't conducive to it's application or didn't yield as large a result as on the 2012 construction tyres. As we can see below Red Bull actually utilised a different stay prior to the change of construction mid season.

Above: This is an image from Montreal so before the change of construction, we can see here that Red Bull are using a much thinner stay, plausibly to glean the same effect as there is a small buckle visible in the stay.  However take a look at how the car is riding the kerb and it's more likely the stay has done so purely under load.

Above: Furthermore it's clear from this image that during Free Practice (Montreal) the team had a rig in place of the Stay. I'd suggest from the picture that this is an actuator capable of moving the splitter to assess any issues that could be created by using a harmonic stay.


As always I have tried to be as expansive as I can with the resources available to me. Perhaps if I had access to some of the footage used by the likes of the BBC/Sky I could make an even more compelling case. I await your call guys.... and as always I invite your comments.

EDIT 08/11/13 - 16.37pm

After the piece being live for several hours now I have the following bits to add that may also aid in any questions:

Above: As we can see during the build process the team are performing their own checks on the deflection of the Splitter, note the stay is buckled which would give it the freedom of movement I've talked about above

Above: As shown in the .GIF above the stay broke on Vettel's car in Hungary, as pointed out by @Germyl barring Hungary Vettel has won 8 of the last 9 races, a coincidence? 

EDIT: 09/11/13 10.00am

Those who have asked me why Red Bull would entertain doing such a thing when teams already utilise a legal form of this in the case of J-Dampers/Inerters:

You would be quite correct in your assessment that teams have since the banning of Mass Dampers utilized a legal version which allows Mass Damping in the form of J-Dampers/Inerters.  On this basis I'd conclude that although these do a job of damping the deflection/oscillation of the tyres, can it be improved?  We have all seen from slow motion replays of cars riding the kerbs just how much deflection/oscillation the tyre under goes.  Perhaps Red Bull felt they could make gains with additional damping and thus this method was born.

EDIT: 09/11/13 17.44PM

After further analysis of the footage from Hungary both drivers (Seb & Mark) had broken stays at that GP for the race.  Mark's stay actually broke much earlier in the race resulting in the upper surface of the Splitter dissipating most of the black paint by the end of the race, through heat being transferred from the skids below.  Perhaps this is what led to the FIA placing the thermal camera on the RB9 in subsequent races.... (I have also checked the post race technical report of which post race checks were only made to cars 5 and 16 which include the Skid Block thickness.  This means even with broken Stays and more than likely at least in the case of Webber beyond the 1mm wear rate the cars were deemed legal)

Above: Mark Webber pits in Hungary and as we can see the stay has folded forwards, through constant contact with the track surface a big surface area of black paint is also missing from the top of the metal Splitter

EDIT 10/11/13

Additional photo's based on the comments below:

Above: Seb's car on lap 54 we can see the stay is detached and folding backward from the chassis mount
Above: Lap 56 and the stay is clearly detached on Seb's car

EDIT 18/11/13

During Mark Webber's pitstop at the Circuit of America's I noted that the Stay showed the pre buckle from the onboard footage as the car was dropped off the jacks the stay flexed/deformed further


Mark Webber's pit stop in full, including some scenes showing the wheels that are and aren't painted with Polysil

Edit 27/11/13

Splitter Stay watch in Brazil turned up a little more video footage where we see at the end of the images below the stay is at full length and diagonally reaching to the front left of the car.  We must remember that the car was setup with wet weather in mind for Interlagos too and so perhaps the team had to make amendments to length and droop of the stay (Inters have a 10mm additional radius than the dry tyre, raising the ride height)

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4 Nov 2013
Technical Roundup - Indian and Abu Dhabi GP's

As we approach the end of the season and indeed this regulation set it became apparent that it would be better to combine the technical content of these two races.

Red Bull headed to the Indian GP with what was almost an unassailable lead but continued to demoralize their opposition. Although the team could get the party started with Vettel helping himself and the team to their 4th consecutive championships, Mark Webber once again felt the wrath of an alternator failure which ended his GP early. Vettel started the race on the Option tyre and even though many of us had predicted a short opening stint, none of us were brave enough to venture that he would dispatch of the tyres quite so early. The approach was mirrored by Webber who also ran a very short (3 lap stint) on the Option tyre signalling Red Bull's clear dislike of the option tyre around the Buddh International Circuit.

The team are clearly leaps and bounds in front of the rest of the field in terms of performance and have even taken to running much less rear wing over the last few races to yield a higher top speed through the traps. This however hasn't stopped the team from developing the car with the team taking further parts to each GP. In India they tested a new pair of Vertical Strakes behind the Cascade replacing the straight versions with a pair of triangulated versions. My friends at Sutton Images didn't manage to get a shot that weekend so I produced this drawing to illustrate it.


However the time on the car during Free Practice proved enough for it's inclusion on both car's at Abu Dhabi. For anyone unaware of their purpose, these strakes create a vortice that has an onward effect on controlling the airflow around the front tyre.


Mercedes now find themselves in a dog fight til the end of the season with Ferrari for 2nd place in the constructors championship. You may say 'But who cares?', well it's a fairly large deal, not only is there the obvious adulation of besting their opponent but also prize money and perhaps most importantly the allocation of the 2nd pit lane garage next season.

The problem for both teams now though is that with the Championship done Red Bull can afford to switch off development for 2013 and instead actually even consider developing and testing concepts with an eye on 2014. Mercedes seem to have conceded that they too cannot afford to focus further development on 2013 and have instead been focusing on setup and tyre management. They have also taken to using DRD (Drag Reduction Device) during the initial setup phase, likely to gain a lap delta from which they can extrapolate a setup conducive for use in both qualifying and the race. However there is something to be said in that it's application might still be viable for 2014 (I'll cover this in the forthcoming 2014 articles).


Ferrari have spent the last two races doing much the same as they have for the rest of the season, getting lost in the wilderness. The team returned to the use of the Rear Wing endplates last saw on the car back in Silverstone which feature a tyre wake slot. Unlike the slots used by other teams the ones on the F138 are placed right on the leading edge of the Endplate and run ¾ the length of it.


The team also toyed with increasing the strakes at the base of the Endplate as they have in the past to 9 rather than 8.


Unable to extract performance from parts bought to the track seems to be a trait the team have become accustomed to this season, for Abu Dhabi the team arrived with a new set of Sidepod Airflow Conditioners akin to those used by the team in Montreal and then abandoned. Either failing to meet expectations or perhaps part of their 2014 development the team didn't run them beyond FP1 & 2.


Lotus have obviously been grabbing the headlines for all the wrong reasons for the last few races but in terms of the technical aspect, there is still much to talk about. For India the team revised the Vortex Generators above the Sidepod inlet shortening them in height and twisting the outer two of the three.


In India the team also tested an increased number of rear wing endplate strakes but decided to run their usual endplates. 

 
The Endplates featuring more strakes however made a return to Kimi's setup who also returned to using the Short Wheel Base E21 in Abu Dhabi. The Finn had struggled with the transition to the longer wheel base car, this allied to his dislike of the change in Pirelli tyre construction has totted up to some disappointing results of late. The development of the LWB E21 was born from work carried out in the teams simulator and suggestions made by the vehicle dynamics department. This of course is an area that Kimi has always excluded himself from over the years and so minuet changes that suit Romain might not suit Kimi. Furthermore Kimi has since his move to Ferrari was announced been ex-communicated from the team, unable to be privy to sensitive details pertaining to 2014 the team can't allow him to visit the factory etc.

McLaren have their sets firmly set on 2014 as they have had for some time now, however the team are still trying to understand some of their errors in 2013. They tested a different position for the FOM camera housings briefly in India perhaps with the intention of learning something about their current package but moreover perhaps with an eye on 2014. The FIA have realised that although their camera's are shaped to give aero neutrality inevitability the teams have found different ways in which to leverage an advantage. This advantage will be curtailed in 2014 (as I will discuss in the Nose section of my look at 2014) by prescribing where the camera's must be placed.


McLaren usually position their FOM camera's between the front wing pylons looking to glean an advantage from the centralised portion of the mainplane. The test in India saw them place the camera's either side of the nosecone just ahead of the suspension.

Sauber

I've talked previously about Sauber's rise since the return to the 2012 tyre construction and although the team will now be concentrating on 2014 they did introduce a new set of rear brake ducts ahead of the Indian GP. (The inset shows the older arrangement, with the newer configuration featuring the sharp tail section that will influence the airflow in and around the Diffuser)



Williams

An incredibly frustrating season for the once great team who have found themselves struggling to stay with the midfield pack. A stark contrast when we consider the victory that Pastor Maldonado took at Barcelona last season. Their problems this season have been systematic of the issues caused by their exhaust and for me I've been wondering for some time why they haven't made the switch back to a layout akin to their 2012 configuration. Although Williams trialled a 'Coanda' arrangement several times throughout 2012 they never actually ran it in race trim. This was for good reason too, the team were and still have been struggling to accurately model the 'Coanda' effect in CFD and the Wind Tunnel then ratify the results on track. An inconsistent exhaust plume trajectory during on and off throttle moments and during yaw result in a loss of downforce as the Diffuser loses efficiency.


For Abu Dhabi the team arrived with some components that intended to simulate the loss of downforce that may be apparent in 2014. This was done by removing the Sidepods Vortex Generators and adjusting the trajectory of the exhaust with a new piece of bodywork. The result of the test actually convinced the team and drivers that they would actually be more consistent running the specification for the rest of the weekend. This is because since the beginning of 2013 the team have been managing the inconsistent performance of the Diffuser based on the smaller advantages it was giving them when the crescendo of airflow fell in the right place. The larger problem with this however is that you then end up also chasing and managing tyre life more closely as the surface of the tyre moves around as the driver tries to balance the loss/increase of downforce with the mechanical grip available to him. I'm quite sure the boys at Williams are rubbing their hands together knowing that all teams will have to abandon the chase for the best EBD in 2014. With the centreline exhaust and energy loss through turbo recovery of the exhaust plume making it almost a performance dead end, other area's will become critical in managing the Diffusers performance.


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6 May 2013
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The first 4 races of 2013 have been what we would term 'Flyaways' we use this term as the teams are all based in Europe but these races are on another continent. When F1 returns in Barcelona it will be off the back of a 3 week break, but whilst the TV camera's have stopped filming the action, work still continues in the factories on gaining performance on their rivals.
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11 Jan 2013
2013 - F1 Car design trends, what's banned and what to look out for (DRD, DDRS, Pull Rod Suspension)

The 2013 regulations are somewhat similar to their 2012 counterparts with the exception of the FIA closing some loopholes used by teams to circumnavigate the rules in order to gain an advantage. 

Nosecone - Step Noses

In terms of aesthetics the teams will also have the option of covering up the 'Step noses' that became the centre of attention when the cars were first shown before testing in 2012.

The 'Step Nose' was born out of a requirement to allow airflow to pass relatively unencumbered toward the leading edge of the cars floor. The reason for the ungainly look is due to the difference in height allowable at the bulkhead and the nose tip. In order to gain the highest possible setting the nose became jaunted much to the dismay of many F1 fans. Aesthetics is not something that principally drives aerodynamicists and so the step adorned all but the McLaren and Marussia cars. The latter teams deciding to run the bulkhead of their cars lower both yielded throughout the season and adopted higher nose tips albeit without the 'Step'.

The 2013 regulations permit the use of a vanity cover (non-structural fairing of prescribed laminate) which allows the teams to effectively cover up the Stepped Nose returning it aesthetically to the regular nosecone shape F1 fans had come to know. This doesn't mean 'Step' noses have been eradicated as this is only a recommendation. Red Bull utilised the stepped area for driver cooling in 2012 rather than it's regular nose tip position, other teams may adopt this path in 2012 emulating the RB8. Furthermore as was the case for speculation toward the end of the season the nosecone and front wing pylons may be being flexed. Having a vanity cover placed over the a flexing nosecone could lead to failure of either part and more importantly the degradation of it's effect.

Above: Craig's image shows how a vanity cover may be applied to the nose of a 2013 car - his original article pertaining to this can be found here: ScarbsF1

Front Suspension


Ferrari caused another storm when they released the first images of the F2012 showing to the world their 2012 challenger would use Pull rod suspension at the front as well as the rear of the car. Pull rod suspension was last seen at the front of the car in a 2001 Minardi PS01 (Also driven by Alonso) In the early stages of the F2012's life it was clear the car wasn't as competitive as the Maranello team desired with many citing the pull rod front suspension as one of it's weaknesses. As time passed by it became clear that the suspension afforded the Ferrari team not only advantages of a lower CoG but also in the way the suspension responded with and treated the Pirelli tyres. Many other teams have since stated that they too will investigate the merits of applying pull rod suspension at the front of their 2013 challengers based on the relative success of the F2012.

Tyres

2012 saw 7 different winners from the first 7 races something that many fans angrily levelled at Pirelli's aggressive tyre strategy. The problems encountered by the teams early in 2012 were not all based on the compounds chosen by Pirelli though with the construction of the tyre causing just as many headaches. The construction of the front tyres lead to wear being a factor unilaterally causing insistences in how the tyre degraded. For 2013 Pirelli have once again changed both the construction and compounds on offer with the latter available for the teams to test at Interlagos. I wrote about this at the time: Pirelli tyre test - Interlagos However the important aspect is in regard to the construction of the tyre allowing for a larger contact patch something the teams will welcome based on their 2012 struggles.

Exhausts

Exhaust solutions have been a go to area for decades in terms of creating additional downforce but over the last few seasons the practice has rapidly increased. At the start of 2012 we saw 4 main variations for the teams to utilise exhaust gases.
 
Downwash Exhausts - Mercedes, Williams, Caterham & Marussia used these exhausts which also use the 'Coanda' effect but due to their placement it only attracts the airflow traveling over the Sidepod



'Coanda' Exhausts (Ramped and Wrap Around) Red Bull, Sauber & McLaren used this style of exhaust which later became the go to solution for the season with most of the grid converging on McLaren's style of exhaust


Engine Cover Exhausts – Lotus & Force India used these exhausts which were placed much higher on the car maximising horse power (maximum freedom for tuning lengths) and sending the exhaust plume higher as a result of the positioning.


Convergence Exhausts – Ferrari & Toro Rosso used these exits and looked to converge the exhaust plume with exiting radiator airflow

All of the designs have their own merits and would have undoubtedly have originally been chosen with regard to other factors aswell. Packaging, cooling and exhaust tune ability would have been the primary concerns for the designers sculpting their designs around these and aerodynamic demands. With 4 Engine suppliers on the grid all of these factors will change the approach used, meaning that adopting an exhaust solution in use by another team can lead to compromises in other key areas.

By the end of 2012 most of the field were running some form of 'Coanda' exhaust with the exception of Mercedes and Williams who had both trialled it but reverted to early season iterations with Williams sporting their abruptly ending Sidepod (Convergence Exhaust).

2013 will most likely see the grid converge on the same basic principle of 'Coanda' exhausts and instead of having to adapt to the style out of necessity they'll have more refined concepts designed with that layout as part of the cars blueprint. The reason I believe this will happen is the lead teams finished their campaigns running this type of exhaust but more importantly perhaps it allows for a similar effect to the EBD's we saw throughout 2010/11. Of course it's not as effective as a shrouded exhaust (2010/11 EBD) but the manipulation of the surrounding airflow leads to more airflow being drawn into the required area between the outer Diffuser wall and the tyre. Pushing airflow into this region encapsulates (Seals) the diffusers outer portion and stops tyre squirt from impinging on the diffusers flow. (Air is pushed sideways off the tyre and is sent latterally into the diffusers airflow disrupting the diffusers effectiveness)

It will be interesting to see if any of the other teams are bold enough to follow Red Bull endevours with their Cross-Under Tunnel. The team struggled with the concept initially and continued to revise the layout right up until the end of the season. (Although the latter alterations were more aimed at maximizing the DDRS system the team implemented in Singapore) The Red Bull ramp and cross-Under tunnel looked to separate the airflow regimes from above and from the side of the Sidepod by transporting the airflow from around the side of the Sidepod underneath the ramp and out of the car more centrally. This allowed the airflow from over the Sidepod to converge with the exhaust plume and move toward the gap between the Diffuser and Tyre. This of course is not it's only destination with the airflow passing between the tyre wall and the bottom of the engine cover, with it's life being made all the time easier by another Red Bull only item for 2012. Red Bull have historically shrouded the halfshafts where the exhaust plume would interact with them. This is a topic I look at in more detail in my recent technical assesment of the team: http://somersf1.blogspot.co.uk/2012/12/red-bull-racing-historic-technical_30.html This time however they went one step further using Vertical Floor Strakes mounted underneath the shrouds to help distribute the airflow and reduce boundary layer separation. I have heard rumour that Ferrari will also adopt a similar method for their 2013 challenger highlighting the fact they may adopt a exhaust/bodywork style similar to the RB8. It would however not surprise me if Ferrari weren't the only team to adopt the halfshaft shroud for 2013.

Sidepod Vortex Generators & Sidepod Wings

In order to maximise the airflow over the Sidepods team used these appendages throughout 2012. McLaren started proceedings with their twin vertical fins mounted on top of the Sidepod a feature that filtered throughout the teams with most running 2 and others fielding 3. Sauber however fancied another route placing horizontal winglets above the Sidepod in what I've previously described as looking like a leading edge slats (as used in aeronautics). In aeronautics slats are preferred over vortex generators when the stalling angle is too great to be surmounted by the latter. In the case of both Sauber and McLaren it would seem that the width of the Sidepod cannot sustain enough Vortex Generators to surmount the Length / Angle of Attack of their Sidepod and so they used Sidepod Wings instead. An interesting development that could have already been in play on the C31 and MP4-27 would be flexible Sidepod Slats, if these were to deform at higher speed thereby closing the gap between it and the front of the Sidepod it could lead to the area becoming more efficient throughout the whole speed threshold. Interestingly Toro Rosso combined both effects as the frontal part of the STR7's Sidepod was detached from the latter part to which they then added Vortex Generators on top of.


Sidepod Airflow Conditioners

Usually these items sit on the outside edge of the floor next to the Sidepod and manage the airflow that stagnates around the Sidepod co-er sing it along the floor instead of off the floors edge. As with every component on an F1 car the longer the item is the more boundary layer will build up causing unstable flows. To make their conditioners more effective Ferrari, Caterham and Lotus all used twin element conditioner's making for a more efficient design. This isn't to say the other teams need to have twin elements in 2013 but tells us more about how the aforementioned teams tried to rectify a deficiency up stream. Sidepod Airflow Conditioners have been around for about 6 or so years no and have evolved considerably throughout this time frame so expect more of the same for 2013.

DDRS & DRD



DDRS (Double DRS) was pioneered by Mercedes at the start of 2012 and was immediately requested to be banned by the other teams. They feared that like the F-Duct that had appeared in 2010 it's design that was an intrinsic part of the W03 would be difficult and costly to develop. Furthermore it was believed that it could give Mercedes an advantage at the start of the 2012 campaign. The system which was as simple as the forethought to lay tubing that spanned from the front to rear wings allowed the team to reduce drag on the Front Wing aswell as the rear when DRS was active. The system however could not surmount the other design deficiencies of the W03 leaving it just one win all season. Red Bull keen to mount a charge at the end of the season also saw an advantage to using DDRS. The Red Bull system however didn't use the secondary function to reduce drag at the front of the car but instead further reduced drag at the rear. As with the Mercedes DDRS when DRS was activated a hole emerged in the Rear Wing Endplate that sent air down a cavity in the Endplate to the Beam Wing. Small holes in the Beam Wing then allow the airflow characteristics around the Beam Wing to change further reducing downforce and drag. DDRS has been banned for 2013 with the FIA disallowing use of the the top flap for secondary purposes, furthermore they have also redefined the rules pertaining to ducts leading from the front of the car.



DRD (Drag Reduction Device) as coined by myself and Craig Scarborough is a totally independent system to DDRS. The mainstream media unfortunately confused many F1 fans calling the original Lotus 'Device' DDRS which was the reason for us coining it DRD. Sky Sports commentator David Croft picked up on this and towards the end of the season referred to it as DRD when Lotus and Mercedes used theirs in free practice sessions.
DRD is passive and requires no interaction from the driver to activate it, the system is tuned to 'Stall' the rear wing at a predefined speed threshold. This created a problem for both Lotus and Mercedes who tested DRD frequently throughout the season but failed to race it.

In terms of a speed advantage as the device is passive the point at which it switches from producing downforce to a stall is imperative.  The RW80's / F Ducts driver interaction gave the switching capacity over to the driver allowing them to activate the system when they felt comfortable with the level of downforce available leading to around a 10KPH-15KPH gain in top speed.  In order to create a safety buffer the teams will have to be much more lenient with DRD as you don't want it stalling the rear wing on the exit of a corner too early.  This would lead to a lower drag reduction value but could still see the teams gaining upto around 8KPH in top speed.

My theory (below) is DRD produces additional downforce until the prescribed speed threshold (in much the same way McLaren's RW80 / F Duct did):

  • The rear wing planes are set at a higher angle of attack than usual
  • Air entering the airbox or additional airbox 'Ears' (Car dependant) and running through the engine cover to the Pylon.
  • The airflow then runs up the pylon and exits through slots cut into the side of the pylon, tangentially blowing across the mainplane.
  • This airflow allows the rear wing to operate up to the speed threshold whereby the airflow being received from the pylon cannot sustain the angle of attack the wing is set at. This leads to the wing stalling, detaching the airflow completely and reducing both downforce and drag.

Mercedes version of DRD featured a pylon that didn't extend to join with the mainplane allowing the slots to blow onto a wider proportion of the mainplane.


As DRD was only used in testing during 2012 it's difficult to ascertain it's true potential but with unlimited DRS usage now removed for Free Practice & Qualifying in 2013 the potential for additional drag reduction will appeal to the teams. At the young drivers test in Abu Dhabi both Red Bull and Sauber tested their own variety of DRD's with Toro Rosso also placing an appendage on their Monkey Seat simulating the position of a Double DRD.
 

DRS has been reduced to usage only within the specified zone(s) at each GP this year with it previously having unlimited usage.  This will have an effect on how the teams design their rear wing planes in 2013 with the DRS delta now changed.  Many teams were skewing their setup to allow for a maximum DRS gain but with the likely introduction of DRD and the rule changes this approach will probably alter.

Lastly just a quick mention about Sauber's test package used at the young drivers test in Abu Dhabi, the team introduced an exit on the side of the Sidepod to assist in attachment along the length of the Sidepod  a feature that may well be part of many of the 2013 designs that go along the Ramped bodywork lines.

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